Challenge

Week 8 - Challenge 2 - Base Bracket Design

Draft analysis on Base bracket

1. Tooling axis Creation:

  • After checking the surface along X, Y & Z direction, Z Direction is proper for tooling.
  • Create a Dummy Tooling axis along Z direction.
  • Create an intersection along Y axis.
  • Create a Bisecting line and name it as Tooling Axis. Publish It.

2. Draft analysis on Class A surface:

Check the surface continuity using boundary Tool.

Color scale

  • Green – Surface angle greater than 3 Deg.
  • Red – Surface angle between 0 & 3 Deg.
  • Blue – Surface angle lesser than 0 Deg.

3. Creating Class B surface:

Class B surface is created by

  • Extract surfaces from Class A.
  • Surface untrim.
  • Extrapolate
  • Trim
  • Offset to required Thickness.
  • Publish the Class B surface.

4. Creating Class C Surface:

Steps to create Class C surface:

  • Create Boundary from Class A surface.
  • Swept surface from boundary along the tooling axis with the required draft angle.
  • Publish the Class C surface.

5. Creating Final closed surface:

  • Join class A with class C surface and trim It with Class B surface to create required closed surface.
  • Check surface is closed using Boundary Tool.
  • Publish the created Final closed surface.

6. Final Component:

  • Use closed surface tool to create solid part.

7. Draft analysis on closed surface:

Color scale

  • Green – Angle of the surface is above 3 Deg with respect to Tooling Axis
  • Red – Surface angle between 0 & 3 Deg
  • Blue – Surface angle less than 0 Deg and has to be corrected

ORIENTATION

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