Week 8 - Challenge 2 - Base Bracket Design

Aim: To create a roof of the car with Bow roofs,Centre roof rail,Front & Rear roof rail and calculating the section modulus of it and to create reinforcements,check for Draft analysis. Do a curvature study on the roof and perform calculations to determine the position of the Bow-roof. Introduction: What is roof in…

Aim: To create a fender with dart,emboss on bumper mount,sill mount and A-pillar mount. Description:  What is meant by fender: The pressed and formed sheet-metal part mounted over the wheels of an automobile to reduce the splashing of mud, water,and a device on the front of a locomotive, streetcar, or the like,…

Aim: Calculating the Section Modulus of the hood,compare them with different hood modifications and find out the best on it. Introduction: Section Modulus:  Section Modulus is the geometric property of the given cross-section of any shaft or beam structures. It is the direct measure of the strength of the shaft section…

Aim: To create a Hood with Outer and Inner panel along with Hinges and Stricker on it. Description: What is meant By hood?                1)  Hood is a cover which act as safe guard for the engine and components located near by engine,The other name of hood is Bonnet, now in this generation hood plays a major role in cars,Upcoming…

Under Body Coating and its Purposes: Under Body Coating in automotive will helps to prevent corrossion and acts as a protection to the automotive body belly. It is a long term protection on the body, A car’s underbody is exposed to the most wear and tear caused by muddy water, potholed roads, stones and other obstacles…

Summary: Mr.D.S.Pughazhyendhii and with his family member of 5 peoples are visiting in Bangalore,They used to go native city madurai on the car with a distance of 500km once in a month and Mr.D.S.Pughazhyendhii use the same car to commute to his office. Mr.D.S.Pughazhyendhii like big cars and his budget is 8 to 10…

Aim: To create a Door Trim Panel with class A,B,C surface along with Heat stakes,Dog House,Snap fits and push clips. Tools Used: Line Circle Trim Extrude Translation Extrapolate Thick Surface Split Edge fillet Chamfer Offset Multi-extract surface Draft Analysis OBJECTIVE: 1) Product Life Cycle:        …

Aim:  To create a B-Pillar master surface section with class A,B and C surfaces along with screw bass,dog house,locators on it. Tools Used: Line Point Trim Edge fillet Extrapolate Extract Spline Draft Analysis Extrude Close surface Tooling Axis: This axis represent the tooling direction of the mould part.so that the…

Aim: Creating a Door applique with class A,B and C surfaces and providing the heat stakes,4 way and 2 way locators on it. Tools Used: Line Point Circle Extrapolate Trim Edge fillet Parallel surface pad Join Draft Analysis Draft Analysis: On Injection molding the parts which are getting ejected will have some defects and…

 Ex-01:  Aim:  To create a Coin holder with screw boss,Dog House,Ribs and Draft Analysis. Tools Used: Line Point Draft analysis Fillets Trim Extrapolate Offset Draft Analysis: Normally on the injection molding the parts which are getting ejected will have some defects and very difficult to remove from the cavity, So to…

Ex-01:  Aim:      To create a coin holder along with ribs using Class A,B and C surfaces creating draft analysis for it. Tools used: Lines Fillets Axis system Extrapolate Draft analysis Extrude Thickness Close surface Draft Draft Analysis: In injection molding the parts which are getting ejected will…

Ex-01: Aim:       To create a switch Bezel using class A,B and C surfaces,creating draft analysis and providing the core and cavity blocks of it. Tools Used: Line Point Intersect Extrapolate Edge Fillets Trim Split Join Draft Analysis Close Surface Draft analysis: Normally on the injection molding the parts…

  Ex-01: Aim: To create a coin holder part using Class A,B and C surface and converting these surfaces into solid bodies. Tools Used: Line Axis system Point Extract Trim Edge Fillets Extrapolate offset Close Surface Draft Analysis: Draft analysis is to analysis the part that are ensuring the part angle.In an molding operation…

Aim: Creating the door arm rest using class A,B and C surfaces and preparing the draft analysis. Tools Used: Line Point Edge Fillet Extrapolate Trim Split Draft analysis Draft Analysis: This analysis is used to ensure that the surface are in 3 deg angle so that the tooling direction can be defined with the axis. Normally…

Ex-03: Aim: To create a Switch Bezel using class A,B and C Surfaces. Tools Used: Line Point Bisecting Intersection Draft Analysis Extract Sweep Trim Extrapolate Edge fillets Draft Analysis: Drafted parts can be easily removed from the die, for a plastic surfaces the draft angle should be @ 3deg and for a sheetmetal part…

Ex-02: Aim: To create base bracket with Class A,B,C surfaces along with the draft angle and conert it into solid body. Tools Used: Line Point Datum Plane Edge Fillets Intersect Draft analysis Sweep Trim Join Surfaces: Creating a bracket we required a class A surface,with this help of A surface we can able to create Class…

Ex-01: Aim:  To Create a draft analysis on the class A surface of fan cover and publising it. Features used: Line Point Axis system Draft analysis Intersecting publication Draft Analysis:            In molding process the molded parts have to eject from the die so there is some issues…

                                                                  OBJECTIVE: Designing a gazelle helicopter in solidworks2020 and rendering the model in solidworks…

                                                                               OBJECTIVE: To create a metal bracket on sheetmetal…

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                                                                                  OBJECTIVE:  Learning the sheetmetal…

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Design of American chopper bike using solidworks   OBJECTIVE: To create a model of American chopper bike using solidworks and also assemble of the parts and giving them a realistic 3D visualization for the model.   Introduction: American chopper is started in year 2003 and was one of the most popular motorcycle…