Week 8 - Challenge 1 - Base Bracket Design

Aim: Using the provided styling surface to come up with a back door design and  using appropriate design methodologies and make the necessary reinforcements and embosses . What is a back door?  A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors of the…

ROOF DESIGN AIM: To design a roof with all the components like front roof rail, rear roof rail, and bow roofs by following the given master sections and the high-quality surface, considering all the design requirements as per the OEM standards. ROOF  An automobile roof or car top is the portion of an automobile…

Question:  Follow the given Master section to create the Drip Area     For the Sill, Bumper, Baffle(Splash), and A-Pillar mount create your own design according to the Engineering standard that you learned. Prepare a report with all the relevant images included for the mounting points created. Solution: Introduction to…

Objective:             To calculate the wheel arc for given Fender model, by means of the European standards regulations.  Introduction:             Wheel arc calculation is necessary for the fender design…

Aim  To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes to bending.   Section modulus Section modulus is a geometric…

Task:  Hood design   OBJECTIVE:  To Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter explained in the videos. Submit an assembly of Hood inner panel, outer panel, latch, hinge and the reinforcements. INTRODUCTION:…

TASK: Under-Body Coating: Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Underbody coating is usually a dense cladding (often based…

Task: Benchmark with presently available cars in the market for the following case. Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai…

Objective:      To design of Butterfly Valve in appropriate dimension with the application of GD&T - ASME Y14.5 2009. To assemble all the individual parts of the butterfly valve by assigning suitable constraints. To understand the concept of geometric tolerance and dimensioning. …

 Task: Development of a Door Trim panel   Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog house…

Task: Week 10- Assembly Workbench In this week’s assignment, you will have to create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files…

Week 9 - Project - A pillar Design with Master Section OBJECTIVES: To create the class B and class C surfaces from the given class A surface To form a solid geometry by combining all the surfaces To create a dog house for the solid part whilst following the design rules To perform draft analysis on the class A surface…

Task: Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering…

Task: Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface     Explainations : Class A : in this challeges we got the catia part file which is having…

AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.  TOOLS USED: Boundary Join Multiple extract Bisecting…

Aim : To create the class B surface, C surface and tooling axis also publish it as well as close surface the given door trims. Objectives : Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of…

AIM Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3 mm REPORT…

Core & Cavity Design Aim: To create the Core and cavity blocks for the Switch Bezel Component. Objective: Ensure Proper Tree Structure Geometrical sets should have a proper name based on the sketches present inside of it All the sketches should be created under the Geometrical set  Use the Close Surface feature…

AIM :  Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

Aim: To create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

Task: AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. REPORT ON DRAFT ANALYSIS: Given Class A Surface:…

Project 2: Back Door Wiring Harness Assembly:   Objective: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Back Door Assembly…

Project 1: Aim: Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.   Construction of the Harness Assembly Bundle: Step 1: Creating…

 Task: Flattening The Assembly and Create 2D Layout   Objective: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout. To place the flattened view on a drawing sheet. To ensure bundles with protective coverings has different visuals on drawing…

 Task: Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge   Objective: To Route the following Two harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, To Check the bundle Continuity, To Add annotation…

Task: Objective: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end).       Construction…

Task: Objective: 1) To Download following P Clamp & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. 2) To Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary…

 Task: Objective: To Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.  Deutsch DT06 – 08SA Tyco 174357-2 Tyco 85229-1   1) Deutsch DT06 – 08SA: Steps To Construct…

Project: Develop a double-acting actuator model using Simscape Multibody and Simscape components. The mechanical system of the cylinder needs to be built using Simscape Multibody library components / blocks, and the hydraulic system needs to be modelled using Simscape library physical components.   Objective:…

Question 1: Identify each of the major elements in the above automotive wiring diagram.  Answer: Major Elements in the above automotive wiring diagram are: Battery Starter Breaker Ignition Coil Distributor Generator Current & Voltage Regulator Foot Selector Switch Ammeter Fuse   Question 2: Explain the purpose…

TASK: DATA ANALYSIS:   OBJECTIVE: To write a python program which takes in CONVERGE output files and analyses the data and helps representing it in simpler manner by fulfilling visualization, compatibility criteria and performs simple performance calculations with user inputs.   PROBLEM STATEMENT: Firstly, using…

TASK: CURVE FITTING IN PYTHON: 1. What does popt and pcov mean? popt - An array of optimal values for the parameters which minimizes the sum of squares of residuals. pov - 2d array which contains the estimated covariance of popt. The diagonals provide the variance of the parameter estimate.The returned parameter…

TASK: To Write a program in Python that will simulate the pendulum motion   OBJECTIVE: To Write a program in Python that will simulate the pendulum motion To write a program that solves the following ODE:           PROBLEM STATEMENT:   Using the mass-spring-damper system method, a simple pendulum motion can be described…

Task: Create a code that can solve an otto cycle and make plots for it. OBJECTIVE: 1) To Create a code for Otto Cycle PV diagram 2) To Give Output of the thermal efficiency of the engine.   PROBLEM STATEMENT: It is thermodynamic cycle which is used in internal combustion engine to produce work. There are different…

PROJECT 1: Simulate the thermal effects and compare life cycle performance at various temperatures, charge & discharge rates using MATLAB For a 10 cell series lithium ion battery model.   Introduction: This project will simulate the thermal effects of a 10S1P Lithium-ion battery pack, which consists of 10 Lithium-ion cells…

Project 1: To Prepare a detailed battery pack drawing along with its enclosure Battery pack capacity: 18 kWh Cell: ANR26650M1-B   In this project, we are going to calculate the all parameters which are required for the build EV battery pack. We are going to use the Cell: ANR26650M1-B for our battery pack.   OBJECTIVE: …

TASK: 1) Simulate the 3 test cases from harness dashboard and write a detailed report on the results   Now,at  first we have to simulate 3 test cases from harness dashboard. We need to, select the harness dashboard from project file which we downloaded with the reference link https://in.mathworks.com/matlabcentral/fileexchange/72865-design-and-test-lithium-ion-battery-management-algorithms .…

TASK 1: a) Prepare a table which includes materials & chemical reactions occurring at the anode and cathode of LCO, LMO, NCA, NMC, LFP and LTO type of lithium ion cells:   Introduction: Lithium-ion Cells are a secondary type of battery cell that is they are rechargeable and also they are reusable which makes…

Project 2:Project 2 deals with the development of a forward energy-based fuel consumption model of a P1 hybrid vehicle. This model is based on the conventional vehicle model from Project 1:   % MATLAB SCRIPTS: Project2_InitFile.m:  %%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% %% Skill-Lync…

 Project 1 :   % MATLAB SCRIPTS: 1) Project1_InitFile.m: %%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% %% Skill-Lync -> Hybrid Drives Development % Project 1 - Conventional Vehicle Model % By - Ayyappan G   % Description:   %% Initialization File % Initialization file for…

 Project - Speed Control of a Direct Current (DC) motor:   Summary: The Project is based on speed control of a DC Motor By Using PID Controller. Initially,simulink model of a Dc Motor is constructed, then make it as subsystem called "DC MOTOR". Then,Subsystem Dc motor is connected to the discrete PID controller…

PROJECT1:   % Creating X co ordinates By Using Rand Function:   x=randi(100,1,20); x x =    36    84    59    55    92    29    76    76    39    57    …