Challenge

Week 7-Long Piston With Cam

Cam model

Aim

To model a cam system and determine strains and stresses.

Procedure

  • Start a new transient structural model in ansys and import the model
  • Open this model in ansys mechanical.
  • Check that the materials were properly assigned to the model.
  • Set the contact to rename based on definition and select the faces appropriately.

  • Change the contacts frictionless, (fric 0.1 and 0.2 for other 2 cases)
  • Change the contact properties as shown

  • Define the joints as shown

  • Create face sizing as shown

  • Define the rotation as shown

Analysis Settings

Set the analysis settings as shown.

(set all the output controls to yes)

Set your output blocks as shown

For the other case, simply change to friction 0.1 and 0.2 respectively.

Post Processing

Case 1: frictionless

Case 2:Fric 0.1

Case 3:Fric 0.2

Tabulated Results

Case

Case 1

Case 2

Case 3

Maximum Stress (MPa)

1683

2132.3

2660

Elastic Strain

0.0084632

0.010722

0.01339

Directional deformation

20.324

20.34

50.801

It can be seen that the stresses and pressure experienced increases significantly as we add a coefficient of friction.

Conclusion

In this project, a simple cam system was modelled and simulated in 3 different cases.

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