Challenge

Week 7-Long Piston With Cam

AIM: To perform the simulation for Long Piston with Cam.

PROCEDURE:

  • So first we will import the given model in ANSYS workbench using trasient structural module.

  • Now after this we will assign the RIGID behaviour to the Barrel and Barrel-Cam. So because of the solver will consoder them as a point masses located at the center of mass.

  • After that we are assigning the contacts between the all the geometry. And we will set the type as frictionless.

  • Next is to assign the joints. So first we will fixed the barrel and assing the rotational motion to the barrel_cam.

  • Next is revolute joints.

  • After that we will assign the body to body joint to the barrel and follwer.

  • Next is meshing. Select the mesh size as 5mm and after that selet the sizing and slect the area of contact and give the mesh size as 2mm.

  • Now for analysis setting.

  • Now after this we will assign the joint load to the revolute joint.

  • And after this we will solve the problem with required results.

CASE 1: Frictionless Contact.

  • Here the contact between the follower and cam barrel is frictionless.

Directional Deformation

Equivalent Stress

Equivalent Elastic strain

CASE 2: Frictional contact (0.1)

Directional Deformation

Equivalent Stress

Equivalent Elastic strain

CASE 3: Frictional contact (0.2)

Directional Deformation

Equivalent Stress

Equivalent Elastic strain

RESULTS:

Sr No. Cases Directional Deformation (mm) Equivalent Stress (MPa) Equivalent elastic strain (mm/mm)
1 1 11.49 3237.1 0.016
2 2 11.65 3318.2 0.016
3 3 11.73 3809.7 0.019

COMPARISON:

  • As we see the directional deformation is slightly increased as the frinctional value increases.
  • Then Stress induced on the component is more where the friction is more.
  • Equivalent elastic strain is nearly same for all the cases.

  • All the required results are captured.
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