Week 7 Challenge

Hi,

Here I'm submitting the slider block creation for the car door bezel model.

Procedure followed for slider block creation of Car door bezel model :

• The undercuts present in the model is along the cavity block.
• So, I have created a plane along the path of the slider & converted the entities of the outer flange of the undercut portion.
• Using 'split' tool, I have splitted out the slider block from cavity block.
• Then I created the sketch by using 'convert entities' on the same plane for creating the undercut extrude upto the opposite surface on the slider block.
• Then I removed the extra surfaces on the cavity block using the same sketch.
• Then I edited the slider block, creating sketch on the top face of 40mm from the start condition & 'extruded cut' it.
• Then again from the top face created a sketch of 30mm in width & 15mm from start face of the slider & extruded it upto bottom surface for fingercam provisions.
• Then I created the wedge on the slider using Chamfer command.
• For creating the same slider shape cut on the cavity block, I make a copy of the slider block using 'move/copy bodies' tool.
• Then I removed the slider material using 'combine' tool by subtracting copied slider.
• Then I closed the extra gaps in the cavity block by extruding an approximate sketch on the top face.
• Then I used 'move face command to close the wedge gaps in the cavity block.
• Then I saved the slider block into a new part file as 'parasolid file'.
• Then I have deleted the slider body present in the cavity part using 'delete/keep bodies' tool.
• Then I inserted the new part of slider as 'imported'.
• Then I inserted the imported slider into the core steel part & by using 'combine' tool, I have removed the extra materials in the core block.
• Then i remove the extra projections using 'extruded cut'.
• Then, In the core block I have extruded a sketch of 20mm on the both sides along the path of the slider.
• Then I made a cut on the top face of 5mm from the edge on both sides of the block.
• And I made bolt locking holes on the cavity block & creating reliefs accordingly on the core block.
• Then I have drawn the bolts & washers & assembled into the main assembly of door bezel.
• For locking mechanism,I have drawn a sketch on the core block & extruded cut it.
• Then for the slider trave distance of 15mm, I have drawn a circle groove on the slide too for 15mm offset from the locking mechanism sketch.
• Finally, I have fillet all the edges of the slider & accordingly same fillets on the core & cavity blocks.
• As same as, I have followed the same procedure for slide 2.

And, here I have submitted the slider block 1 & 2 creation in the challenge.

Thanks,

Deepak kumar A S.