These are the following steps, which I followed to make this fixture design:- I created a part tree which parts I want to design this fixture. Like for fixed pin design we want a pin , pin retainer , shims, riser, block, and so on Second, I created a circular pin for fix pin unit and created…
Mahendra Berekar
updated on 23 Nov 2021
Project Details
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Read more Projects by Mahendra Berekar (40)
Fender Design - Wheel Arch Challenge
European Regulations Requirement:- Take the outline of the when and the fender. Make the center of the when circle. Draw horizontal and vertical perpendicular axis from the center of the wheel circle. Draw lines at 300 and 500 line from the horizontal. Make point on the fender line at 150mm from the horizontal. Extent…
01 Sep 2022 01:57 PM IST
Hood design-Week 2
REPORT OF HOOD DESIGN AIM: Create the hood inner panel and its assembly as per the given hood outer panel and master-section. Objective: - To create Hood inner panel as per the master section, and design consideration. To create complete Hood assembly with proper positioning of Hinge, Latch and Striker. INTRODUCTION: -…
04 Mar 2022 12:55 PM IST
Underbody Coating
Write one page about Under body coating and its purposes It is the protective coating given to the car’s underbody to protect it from corrosion and from being damaged. It is a rust – preventable coating outside of the vehicle. There are types of under body coating based on the type of damage and the type of…
14 Feb 2022 05:46 AM IST
Benchmarking
Project Objective:- In This Project, I am Going to Suggest a Big Car for Mr. D.S. Pughazhyendhii Under 8 to 10 Lakhs on Road for Official and Family Purpose Traveling Distance Around 500km. Suggested Cars Listed Below: - Hyundai Vennu 1.4 CRDi MTE. Mahindra XUV 3000 1.5W6. Nissan Kicks XE Diesel. Tata Nicxon KRAZ Plus…
14 Feb 2022 05:27 AM IST
Advanced Sheet Metal Design Using NX Cad Challenge_7_ Metal bracket-II
TITLE: - NX_BRACKET-2_BEREKAR_MAHENDRA OBJECTIVE: - THIS BRACKET-2 EXERCISE IS GOOD FOR UNDERSTANDING THE NX SOFTWARE FEATURE VERY BRIFLY LIKE GUSSET, COUNTER FLANGE, HOLE, NORMAL CUTOUT, ETC. INTRODUCTION: - IN THIS EXERCISE, WE HAVE TO CREATE A BRACKET FOR THAT WE CAN USE DIFFERENT FEATURES LIKE COUNTER FLANGE,…
02 Feb 2022 09:16 AM IST
Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket
TITLE: - NX_BRACKET_BEREKAR_MAHENDRA OBJECTIVE: - THIS BRACKET EXERCISE IS GOOD FOR UNDERSTANDING THE NX SOFTWARE FEATURE VERY BRIFLY LIKE BEAD, COUNTER FLANGE, HOLE ETC. INTRODUCTION: - IN THIS EXERCISE, WE HAVE TO CREATE A BRACKET FOR THAT WE CAN USE DIFFERENT FEATURES LIKE COUNTER FLANGE, BREAKE CORNER, BEAD, NORMAL…
01 Feb 2022 09:33 AM IST
Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure
TITLE :- NX_ODD_ENCLOSURE_BEREKAR_MAHENDRA OBJECTIVE: - THIS ODD ENCLOSURE EXERCISE IS THE GOOD FOR UNDERSTANDING THE CONVERT TO SHEET METAL FEATURE. INTRODUCTION: - IN THIS EXERCISE, WE HAVE TO CONVERT SOLID BODY INTO A SHEET METAL. FOR THAT WE CAN USE CONVERT TO SHEET METAL FEATURE AND USING THIS FEATURE WE CAN WRAP…
01 Feb 2022 08:35 AM IST
Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly
TITLE : - NX_BOX_ASSEMBLY_BEREKAR_MAHENDRA OBJECTIVE : - THIS BOX ASSEMBLY IS USE TO CONTAIN THE GOODS AND CARRY THEM FROM ONE PLACE TO ANOTHER PLACE. AND ALSO WITH DESIGN OF THIS CASING I LEARNED MORE THINGS ABOUT THE NX CAD. INTRODUCTION : - I USED DIFFERENT FEATURES TO DESIGN THIS ASSEMBLY IN NX CAD. LIKE I USED…
31 Jan 2022 10:18 AM IST
Advanced Sheet Metal Design Using NX Cad Challenge_1_Casing Design
TITLE : - NX_CASING_BEREKAR_MAHENDRA OBJECTIVE :- THIS CASING MODEL IS USED FOR THE COVER A PARTICULAR PART FROM THE DUST OR DIRECT CONTACT WITH ENVIRONMENT. AND ALSO WITH DESIGN OF THIS CASING I LEARNED MORE THINGS ABOUT THE NX CAD. INTRODUCTION : - I USED A DIFFERENT FEATURES TO DESIGN THIS CASING IN NX CAD. LIKE VISE…
27 Jan 2022 11:29 AM IST
Week 11 - Final project
22 Jan 2022 09:15 AM IST
Door Arm Rest Week 8 Challenge
13 Jan 2022 01:21 PM IST
Week 11- Assembly Workbench
Model 1 Body 1 Create a circle of the given diameter and then pad it. Create a second circle on the perpendicular plane to the first one and then pad it in different body. Now using boolean operation add them together. Give a fillet. Body 2 First create a sketch of the base and create a surface of that. Now…
10 Jan 2022 02:56 PM IST
Week 9 - Project - Master Section Development
08 Jan 2022 04:35 PM IST
Week 9 - Project 1 - Door Applique Design with Engineering Features
Draft analysis on the class A surface: - First we want to create a tooling axis which is our first requirement. For that we have different methods from which we perform a draft analysis method. Because the second method is bisecting line method but don’t have any line which can use for the bisecting a line and also…
07 Jan 2022 05:54 AM IST
Week 9 - Attachment Feature Creation - Challenge 2
Report on the coin holder. 1. Draft analysis on the class A surface In first step we have to check the connectivity of the class-A surface. It means there should be no present gaps between two surfaces. It is fully connected class-A surface. The next step is to find a tooling axis of the class-A. It means there are so…
04 Jan 2022 06:03 AM IST
Week 9 - Attachment Feature Creation - Challenge 1
Report on the coin holder. 1. Surface draft analysis: - In first step we have to check the connectivity of the class-A surface. It means there should be no present gaps between two surfaces. It is fully connected class-A surface. The next step is to find a tooling axis of the class-A. It means there are so many…
03 Jan 2022 12:52 PM IST
Week 8 - Challenge 5 - Core & Cavity Design
Report on the switch bezel: - In first step, we have to check the connectivity of the class-A surface. It means there should be no present gaps between two surfaces. It is fully connected class-A surface. The next step is to find a tooling axis of the class-A. It means there are so many features and slots are available…
03 Jan 2022 09:51 AM IST
Week 8 - Challenge 4 - Coin Holder Design
Report on the coin holder. In first step we have to check the connectivity of the class-A surface. It means there should be no present gaps between two surfaces. It is fully connected class-A surface. The next step is to find a tooling axis of the class-A. It means there are so many features and slots are available…
02 Jan 2022 04:14 PM IST
Week 8 - Challenge 3 - Switch Bezel Design
REPORT: - In first step we have to check the connectivity of the class-A surface. It means there should be no present gaps between two surfaces. It is fully connected class-A surface. The next step is to find a tooling axis of the class-A. It means there are so many features and slots are available in the feature because…
02 Jan 2022 10:03 AM IST
Week 8 - Challenge 2 - Base Bracket Design
DRAFT ANALYSIS: - REPORT: - Report on the draft analysis of the fan cover In first step we have to check the connectivity of the class-A surface. It means there should be no present gaps between two surfaces. It is fully connected class-A surface. The next step is to find a tooling axis of the class-A. It means…
02 Jan 2022 06:28 AM IST
Week 8 - Challenge 1 - Draft Analysis on a Fan Cover
DRAFT ANALYSIS: - Report on the draft analysis of the fan cover. In first step we have to check the connectivity of the class-A surface. It means there should be no present gaps between two surfaces. It is fully connected class-A surface. The next step is to find a tooling axis of the class-A. It means there are so many…
31 Dec 2021 05:09 PM IST
Week 12:- Documentation Challenge
BILL OF MATERIAL : - Quantity Part Number 1 58311_491L0_A_s 1 58313_491L0_s 1 58314_491L0_s 1 58348_491L0_s 1 58349_491L0_s 1 P01_Z01_ST010_01_01.1_BASE_PLATE 2 P01_Z01_ST010_01_01.2_SQ_100*100*2*1400 1 P01_Z01_ST010_01_01.2.1_SQ_100*100*2*1250 2 P01_Z01_ST010_01_01.3_SQ_100*100*2*1900 1 P01_Z01_ST010_01_01.4_PLATE_1…
11 Dec 2021 02:43 PM IST
Week 11:- 2D Detailing Challenge 2
11 Dec 2021 10:39 AM IST
Week 10:- 2D Detailing Challenge
08 Dec 2021 09:13 AM IST
Week 9:- 2D Detailing Challenge
Q-1 WHAT ARE THE DRAWING TEMPLATES? DRAWING ( AGRAPHICAL REPRESENTATIO): If compared with verbal or written description, drawing offer far better idea about the shape, size & appearance of any object or simulation or location, that too in quite a less time. Hence it has become the best media of communication not only…
05 Dec 2021 10:21 AM IST
Week 8:- 3D Finishing Challenge 2
These are the following steps, which I followed to make this fixture design:- I created a part tree which parts I want to design this fixture. Like for fixed pin design we want a pin , pin retainer , shims, riser, block, and so on Second, I created a circular pin for fix pin unit and created a pin retainer. Then I created…
03 Dec 2021 05:10 AM IST
Week 8:- 3D Finishing - Challenges 1
Q-1 WHAT DO YOU UNDERSTAND BY 3D FINISH PROCESS? 3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing. While finishing the design the nominality of holes is checked which ensures the easy assembly of all the units. The hole concentricity & holes…
24 Nov 2021 08:42 AM IST
Week 7- Base Unit Design Challenges 2
These are the following steps, which I followed to make this fixture design:- I created a part tree which parts I want to design this fixture. Like for fixed pin design we want a pin , pin retainer , shims, riser, block, and so on Second, I created a circular pin for fix pin unit and created…
23 Nov 2021 12:28 PM IST
Week 7:- Base Unit Design Challenges 1
Q-1 What is the base unit what are the typical types of the base unit? A base unit is the unit designed to mount all the other units of the tool, also other parts necessary for a tool like pneumatic valve box, trunking cable path will also be mounted on to a base unit. Below are the…
23 Nov 2021 10:01 AM IST
Week 6:- Clamp Unit & Pin-Clamp Unit Design Challenge
These are the following steps, which I followed to make this fixture design:- I created a part tree which parts I want to design this fixture. Like for fixed pin design we want a pin , pin retainer , shims, riser, block, and so on Second, I created a circular pin for fix pin unit and created a pin…
20 Nov 2021 03:13 PM IST
Week 5:- Rest Unit & Clamp Unit Design Challenge
These are the following steps, which I followed to make this fixture design:- I created a part tree which parts I want to design this fixture. Like for fixed pin design we want a pin , pin retainer , shims, riser, block, and so on Second, I created a circular pin for fix pin unit and created a pin…
16 Nov 2021 04:14 PM IST
Week 4:- Pin Unit Design Challenge
These are the following steps, which I followed to make this fixture design:- I created a part tree which parts I want to design this fixture. Like for fixed pin design we want a pin , pin retainer , shims, riser, block, and so on Second, I created a circular pin for fix pin unit and created a pin retainer.…
14 Nov 2021 05:04 AM IST
Week 3:- BiW Fixture Design Methodologies Challenges
What is Design Methodology? Design methodology is the steps that is needed to be followed during the concept stage of design. Purchase order: - It is the first official document that we will receive from customer side, this document will basically give confirmation to us that the customer has agreed to our deal and we…
19 Oct 2021 01:14 PM IST
Project 2
There are the steps which is followed by me to create a mold blocks and sliders for the given geometry:- Draft analysis: - For the given geometry first we have to check the draft on the vertical walls so the mold blocks can easily separate from the part. For draft analysis from mold design go through draft…
18 Oct 2021 01:34 PM IST
Week 2:- BiW Fixture Basics Challenge
what is the process of project education activity? The process of project education activity involves series of steps as discussed below. RFQ received: - Request for Quotation is the first and foremost step involved in project execution. In this type, the customer quotes his requirements, specification, technical…
18 Oct 2021 12:52 PM IST
Week 1:- Introduction to BiW and Fixtures Challenge
What is BIW & define its parts? Body in white (BIW) refers to the welded sheet metal component which for the vehicle structure to which the other components will be married, i.e. engine, chassis, exterior & interior trim. BIW refers to the stage in the automobile manufacturing in which a car body’s components…
15 Oct 2021 05:30 AM IST
Week 12 Challenge
There are the steps which is followed by me to create a mold blocks and sliders for the given geometry:- Draft analysis: - For the given geometry first we have to check the draft on the vertical walls so the mold blocks can easily separate from the part. For draft analysis from mold design go through…
06 Oct 2021 04:19 AM IST
Week 9 Challenge
There are the steps which is followed by me to create a mold blocks and sliders for the given geometry:- Draft analysis:- For the given geometry first we have to check the draft on the vertical walls so the mold blocks can easily separate from the part. For draft analysis from mold design go through…
30 Sep 2021 04:53 PM IST
Project 1
There are the steps which is followed by me to create a mold blocks and sliders for the given geometry:- Draft analysis:- For the given geometry first we have to check the draft on the vertical walls so the mold blocks can easily separate from the part. For draft analysis from mold design go through…
29 Sep 2021 04:05 AM IST
Week 7 Challenge
i am started the mold design process with following steps :- 1. Draft analysis :- In this i have check the draft of the part with minimum draft angle 0.5. 2. scale :- As mention in the challenge discription i assume the material as ABS. which have shrinkage of 0.6 so i used to take scale of 1.006(as scale…
22 Sep 2021 08:27 AM IST