Week 7:- Base Unit Design Challenges 1

Given   Remastered       Given   Remastered         8D              

1) Input   seat back foam creation:   solid:   head rest:   solid:   final solid:       tree:   2) Input:   Final trim of foam:   Solid:          

1) Original Equipment Manufacturer   2)Basically the Automotive hierarchy will start from OEM->Tire 1->Tire 2-> and so on  the design responsibility will be from Tier n to OEM because all the sub-assemblies together make the OEM    3)Tire 4 companies are the companies that provide raw materials…

Aim: To do wiring harness for the given engine and packing   components used:               Wiring Harness       Flattening    

Aim: To route the wire bundles, package and add protective coverings Components used:       Given Input     wiring routing              

Given Circuit Flattened circuit Drafting file  

Harness A components defined with electrical properties           Harness B components defined with electrical properties             Harness A   Harness B     fully connected  .CAT part   conversion of product file into part file and .igs…

Given electrical components defined as electrical components         Reference sketch for aligning the components   components alignment     provided with protective coverings    

Q1: P Clamp Creation of the Entry planes and points using part workbench    Defining the support definition   Q2: Back shell Backshell added with points and axis in part workbench    Defining the backshell   Defining back shell connection point   Defining bundle connection point  …

1. Deutsch DT06 – 08SA   DEFINING AS ELECTRIC COMPONENT   DEFINING BUNDLE CONNECTION POINT FINAL IMAGE WITH TREE     2.Tyco 174357-2 3.Tyco 85229-1  DEFINING CONNECTOR   DEFINING BUNDLE POINT   DEFINING CONNECTOR POINT   DEFINING CAVITY POINT   DEFINING CAVITY  …

Underbody coating is usually a dense cladding  applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years, it’s fine too. This purpose of undercoating…

Benchmarking: It is the process of comparing the existing products or services and understanding the basic requirements and analyse on the new product development  since he was looking for seats space we can eliminate sedan vehicles comparision and benchmarking of 4 cars 1) Maruthi swift  2) Maruthi Wagon R 3)…

Bill of Materials (BOM):A bill of materials (also known as a BOM or bill of material) is a comprehensive list of parts, items, assemblies and other materials required to create a product, as well as instructions required for gathering and using the required materials. The bill of materials can be understood as the recipe…

1. Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly  clamp unit 1   clamp unit 1 top myler   clamp unit 1 bottom myler   clamp unit 1 riser   clamp unit 2   clamp unit 2 top myler   clamp unit 2 bottom myler   clamp unit 2 block   clamp…

1) Draft a Key Sheet for the Complete Fixture assembly  Key Sheet for the Complete Fixture assembly in orthogonal projections   Key Sheet for the Complete Fixture assembly in isometric view   2) Draft a Base Unit and the Fix Pin Unit drawings with all child…

1) Perform 3D finish and create Rough locators for the Assembly design? 3D FINISH: The 3D finish is the process where design is completely finishing & to be ready for final simulation & 2D detailing In 3D finishing we perform and ensure the following points: Hole concentricity & hole sizes-…

1) What are the Drawing templates?       Drawing templates are the files of frames and title block which convey the design information that are used to generate 2 D drawing from 3 D part. Neat and detailed Drawing templates convey more information from designer to manufacturer. so we can avoid…

1) What do you understand by the 3D finish process?       3D finish process means to finish the design is being completely and make it ready for final simulation & 2D detailing. The following are the basic rules to be followed in 3d finishing:  The nominality of holes is to be checked which ensures…

Aim:        To design a base unit with all weldments for the given Car Panel & Design all the other remaining Units required for this Fixture assembly. Objective:        To design base unit by following the design constraints of each part with base…

1. What is the Base Unit? What are the typical parts of the Base Unit?        Base unit is one of the main units in a BIW Fixture. A Base unit provides the platform to mount all the other units like rest units, clamp units and pin units etc. Base unit also mounts the components like Valve…

Design 3 Different types of Swivel Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. Design a Pin-Clamp unit for the given Car Panel. Aim: To Design 3 Different types of Swivel Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel & Design a Pin-Clamp Unit for…

1. Design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel? 2. Design 2 Different types of Rest Unit for the given Car Panel? Aim: To design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel and 2…

       pin unit is a unit designed to locate the car panel using pin. Pin unit consist of riser, blade, block, shims or spacer, pin retainer & pin. pin unit is the part of the 3-2-1 locating principle of fixture design. It restricts 6 degrees of freedom of the part. Fundametals of pin unit…

1) What is Design Methodology?       Design methodology states the method or process or steps to be followed while doing a design. Design methodology includes design tree in which the name the particular component or particular assembly, or the part of an assembly will be shown in particular order which…

1. What is the process of project execution activity?                                                 Image 1.0: Steps for prject execution         The process of project execution…

What is BIW & define its parts? BIW (Body in White) is a stage in automobile design or automobile manufacturing in which the sheet metal components are assembled or joined together to form the vehicle structure. The joining processes can be welding, riveting, gluing, brazing etc…        …

Modeling and Assembly of Exo-skeleton Suit What is Exo-Skeleton suit? It is a wearable mobile machine It works on Pneumatics/Hydraulics/Motors It consists of a cabin, pair of legs and hands and grippers Aim and Objective: To model the cabin, pair of legs and hands, grippers along with the pneumatic cylinders and assemble…

Assembly of Chopper Model Objective:      To design individual parts of the chopper with fully defined sketches and appropriate appearances. To assemble all the individual parts of the chopper model by assigning suitable constraints. To render the chopper model by adding appearances, decals, lights,…

Yacht Assembly Objective:      To design individual parts of the yacht with fully defined sketches and appropriate appearances. To assemble all the individual parts of the yacht model by assigning suitable constraints. To render the yacht model by adding appearances, decals, lights, cameras, and background…