Challenge

Week 7-12-Creation of 1D Connectors Challenge

AIM:

To take the mid surface for all the components after checking the geometrical errors and mesh the mid surface with the given element Quality criteria,for the given Hood model.

GIVEN DATA:

Steps involved in the procedure:

  1. To check all the geometry error and to fix them.
  2. Mid surface to be made for all the geometry.
  3. To generate mesh with the given quality criteria.

PROCEDURE:

  • Open the hypermesh software.
  • Import the given hood model from the import geometry option
  • In hypermesh we can import all the CAD Software file formats like IGES,STEP,etc.
  • And we have to do midsurfacing for the component
  • to mesh the component within the given criteria.

Given model:

the given model does not require to extract mid surface

we want to add element quality criteria that is given


MESHING:

  • we can use two types of mesh auto mesh and batch mesh
  • Go to 2D or press f12>> Automesh>> select the surface>> provide element length of 5 mm>> choose mesh type as ‘mixed’ >> element to current surface >> select current component as symmetric one >> Keep connectivity >> click on mesh


  • now we have check for element failing.go to mesh>>check>>element>>quality index.This is the final mesh containing all the components.

The tria percentage is 0.7%.

CONNECTIONS:

1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L)


2. Left_Rail_2 & Front_truss_1:- Quad elements


3. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 2 Layers and 5 mm Diameter


4. Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)


5. Rear_truss_2 & Right_Rail_2:- Bolt Connector

bolt connector method was failing so used node method.


6. Rear_truss_2 & Left_Rail_2:- Bolt Connector

node method used.

7. Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements


8. Left_Rail_1 & Left_Rail_2:- Spot-weld with Spring Elements


Other components which have not been connected are also connected.



RESULT:

thus we have meshed the geometry and done connections for the given components.

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