Challenge

Week- 6 - Solid meshing

Introduction:

1. Objective:

The objective of this analysis is to perform meshing on a Rear Mirror component using ANSA and pass all quality criteria, geometry check and proper mesh flow.

CAD Model Image

2. Procedure:

Import CAD Model

· The CAD geometry was imported into ANSA using .iges format.

Check Geometry

· Removing all single cons available in model

· If the faces is deleted, creating new faces by selecting fitted option

· Removing attached two surfaces, by doing topo

· Orient is used to orient all surfaces into one direction

· If there is unchecked faces it should be cleared

· Finally Status shows 100% correct

· After doing these correction, model shown as below

3. Meshing Parameters

· Element Type Selection

§ The choose of element type for feature capturing

§ For curved surface area Ortho Tria is used

§ For flat area normal Tria is used

§ This impacts the accuracy of the solution

· Mesh Density

§ The mesh density is a critical factor in ensuring the accuracy of the FEA results

§ The given quality criteria is used like Min, Max length

§ Specified algorithm used to refine the mesh based on results

As shown below

· Volume Mesh

§ After deploy surface mesh Volume mesh should be done

§ There is two algorithm like Tetra FEM, Tetra rapid

§ We used Tetra FEM in model

§ Volume mesh is generated inside the CAD

§ The first set will formed in structured from there it formed like unstructured

§ It doesn’t form any pattern

§ Tetra model is the tria model whose surface mesh is generated into volume

4. Mesh Quality Check

· In ANSA, the volume mesh quality can be checked through checks manager

· Quality parameters should be given like collapse 0.2

· Checks the model like if there is any kinks, dips in model

as shown below

5. Learing outcomes;

ü ANSA Tools

ü Geometry cleanup for Tabla

ü Differentiate the tria and ortho tria

ü Different algorithm is usedfor volume mesh

ü Mesh the Rear Mirror with less tria concentration and proper mesh flow.

6. Conclusion

· In this report, the meshing process for the given CAD model in ANSA was successfully done.

· Meshing is done in proper mesh flow

· The mesh should capture the geometry of the model with sufficient detail, especially in regions where curved surfaces or complex behavior are expected.

Final Meshed Image

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