Challenge

Week 5 Challenge : Surface wrap on Automotive Assembly

Aim:

To check for the geometrical errors and delete surfaces that are unwanted for the surface wrap and merge all 3 models and perform surface wrap after clearing geometry with target length for Wrap should be set to 3 mm.

Procedure:

1. Importing the file:

  • To import the given file to ANSA
  • In ANSA, Go to File -> select Open
  • Select and open the given file with .ansa extension
  • The model is opened in ANSA

(i) Engine :

(ii) Gear box :

(iii) Transmission :

2. Surface wrapping:

  • After the model is opened we will do geometry cleanup
  • so that the unwanted surface are deleted without damaging the outer shape of the geometries.
  • Single cons are solved here as it would affect negetively on the surface wrapping.
  • After cleaning up the geometry from the unwanted surfaces it is then solved.

  • Then whole three geometries are merged together to form the required system.
  • Merge can be done by selecting the merge option under file and select the gearbox, transmission files and perform the merge
  • Go to mesh -> wrap under mesh generation. Click and hold on wrap and a drop-down appears. Choose constant length.

  • Create a new wrap octree and upon double-clicking it a pop-up window appears, where we are required to give mesh parameters.Give mesh length=3mm
  • Click on RUN to perform wrap on the selected PIDs.

  • The surface wrap is achieved.

Learning outcome:

As a new learner we can learn about how to do geometry cleanup,geometry merging so that we can do surface wrapping

Result:

  • Geometrical cleanup is done
  • Surface wrap is effective for outside flow simulations where the volume between the body and wind tunnel is required for flow over the body simulations.
  • Effective surface wrap is achieved on the given body for a given mesh length of 3mm

For whole model google drive: https://drive.google.com/file/d/1E-eIH-91RFzmJgyH9RCCkb3mAO_bnBIK/view?usp=sharing

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