Challenge

Week 5 Challenge : Surface wrap on Automotive Assembly

AIM :

To check for the geometrical errors and delete surfaces which are unwanted for surface wrap and to Merge all 3 models and perform surface wrap.

Target length for Wrap = 3 mm

PROCEDURE :

Engine :

  • Open ANSA and import parts seperately to cleanup the geometry to unwanted single and triple con errors

  • Delete the unwanted surfaces and overlapping surfaces from the engine
  • Delete the circle like structures which are present in the engine are unwanted

  • Cleanup the engine

Gear box :

  • Import the gear box into the ANSA and cleanup the unwanted and overlapping surfaces to avoid the errors

Transmission model :

  • Import the transmission model into the ANSA and perform the TOPO cleanup
  • Delete the unwanted and overlapping surfaces

MERGING :

  • Go to file and select the merge option and select the parts that are to be merged as an assembly
  • Delete the unwanted volumes like pipes and belts from the assembly
  • Fill the holes with the new faces option to avoid glitches in the surface mesh

MESHING :

  • Go to volumetric mesh and select the Wrap and constant wrap
  • Double click on the status to change the status of the wrap
  • Select the contents that are to be wrapped and delete the wanted PIDs with the help of compress option
  • Now click on RUN to run the wrap process
  • It will take some time to wrap the assembly
  • After that the status is changed to ready then the model is wrapped
  • The wrapped model is shown below

The Surface wrap of the assembly is performed.

Link to file : https://drive.google.com/file/d/1fOeQ8e3PBq9ccgyNWZZhI5VC5V_LWGh1/view?usp=sharing

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