Challenge

Week - 4 - 2D meshing for Plastic components

Aim-For the given Plastic Bottle Cap model, check for the geometrical errors and take the mid surface by suitable mid surfacing techniques.

Objective-For given quality parameter garneting the mesh on the hood model.

Below are quality parameter,

Sr no.

Quality critaria

Value

1

Target/Average length

1

2

Minimum Length

0.5

3

Maximum Length

3

4

Aspect

3

5

Warpage

15

6

Skewness

45

7

Jacobian

0.7

8

Minimum Quad Angle

45

9

Maximum Quad Angle

135

10

Minimum Tria Angle

30

11

Maximum Tria Angle

120

10

Tria Percentage

15

Procedure-

1.Import the model- In the left corner go to open and import the model.

2.Geometry clean up-After importing the model go for geometry clean up in tool box there is check manager in that geometry and execute that after that it will shows the error then select all right click fix it or go manually also.

3.By using the middle option take mid surface bacause it has various thickness.

4.Midsurface- for easy parts do offset option for midsurface.

5.Assign the property-Assign the property for midsurface by selecting the setpid.

6. For complex area by using circle option take the midsurface-

first take the the mid surface by using the offset command and by circle command in curve and 3points draw a circle-

then delate the faces-

and by using the new face join the cons-

7.Taking mid suface of thread by using middle curve option select two cons and middle click after that project the curve to the face adjacent after that by using the new option take the cons and generate the new face.

creating the curve-

projecting the curve-

by using new option generating new face-

8.Assign the length for mesh nodes -In the mesh in perimeters select length and select the part and assign length which is 1.

9.Mesh parameters -After that give the mesh parameters i.e max length ,min length and average value.

10.Quality parameter-Then give Quality parameter as per given.

11.Mesh-In the mesh generation there is option called best select and select the part for better mesh go partwise divide them. After go for reconstruct the mesh and smooth the mesh.

12.Remove the trias by split or reconstruct option-

before-

after-

13.And after completing do solid as mesh -

Outcomes -Understanding of middle option in offset command .

Understanding of drawing the curves.

Understanding of how mid surface the complicated area and meshing.

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