Challenge

Week 3 Sheet metal Bending challenge

OBJECTIVE :

To perform a sheet bending simulation for different materials and to compare the results.

METHODOLOGY:

  • First add the given non linear materials to the engineering data and import the geometry.
  • assaign the suitable materials to the geometry aluminium alloy NL for the sheet.
  • define the frictional contact between punch and sheet and sheet and die.
  • apply the mesh to the bodies and perform the body sizing and face sizing.
  • perform the analysis in 10 steps and ensure that the large deflection is on .
  • give the displacement to the punch and ensure that the sheet displaces through the direction of punch only and restrict the displacement of die in all directions.
  • run the simulation and compare the result for different materials.
  • run the simulation for the above mentioned cases by applying the same procedure.

CASE 1:aluminium alloy nl

copper alloy nl

magnesium alloy nl

CASE 2:

CASE 3:

CONCLUSION:

aluminium alloy non linear show better results for friction value of 0.1 than for 0.19

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