Challenge

Week - 3 Drop test Challenge

AIM: To Create a complete input deck filr from scratch with all required cards for drop test simulation

STEPS:

Create Material and Section:-

  • Open the model in LS Prepost which contains only mesh
  • From the above image we can see there are no sufficient cards to carry on the simulation
  • Now we have to create required cards
  • First look at the number of parts and delete the unwanted parts
  • Now in this case i will be deleting the solid elements of floor, instead i will keep only the shell element of floor
  • Rename the two parts as mobile and Floor
  • Now we have to create the material id and Section ID for both the parts
  • Go to keyword manager>MAT
  • Create Aluminium material for mobile like shown below
  • Create a rigid material for Floor
  • Next create section for both parts go to>Keywordmanager>Section
  • Create shell section of 1mm thickness for Floor
  • Create solid section for Mobile
  • Assign the respective material and Section id for both the parts

Boundary Conditions:

  • Next we have create a boundary condition for parts
  • Floor has to be fixed with respect to all directions
  • Constraint the top of the mobile in all direction except in global Z direction

Initial velocity

  • Create a initial velocity card , it is determined by equation v=`root ()2gh`
  • let us assume the height as 1.8m =1800mm
  • By using the above equation velocity is equal to 5.94mm/ms in negative z direction

Contact Condition

  • We will be using automatic surface to surface contact between the parts
  • let us consider the floor as master and Mobile as slave

Control Cards:

  • To compute Hourglass energy, Sliding energy and stonewall energy we will be usinf *control_energies card
  • Let us stop the simulation for 5ms using termination card like shown in below image
  • Note down the result for every 0.1ms(time step)
  • From the above image we can see the time step as 0.1ms for binaryd3plot
  • Similarly get result from ASCII for GLSTAT,MATSUM,SLEOUT,ELOUT

Run the simulation:

  • Now we have all required coards
  • Save the keyword file and run the simulation
  • Like shown in below image we should get normal termination

Binary plot:

  • Open Binary plot file to see post processinf results

CONCLUSION:

  • The required cards for simulation from scratch is done
  • Got appropriate results for the given input
  • Learnt how to create basic cards for simulation
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