Week 3 - 2D meshing for sheet metal

Introduction Tension Test: Tensile testing, also known as tension test. It is a fundamental materials science and engineering test in which a sample is subjected to a controlled tension until failure. Properties that are directly measured via a tensile test are ultimate tensile strength, breaking strength, maximum elongation…

CAR CRASH SIMULATION Car Crash Simulation has become an integral part for the Auto and passengers safety over the decade. Software lets engineers run crash tests inside computers rather than on roads. It also allows them to compare the performance of different designs early in the process while cars are still on the drawing…

Objective:                  For this model we have to  simulate a bullet penetrating into a bucket. In this challenge change the bucket material as non linear and run with three different types of non linear materials such as Stainless Steel NL,Aluminium…

Transient Structural Analysis of Worm Gear Assembly OBJECTIVE To perform a transient structural analysis of a Worm gear assembly and determine the results for Equivalent stress, Equivalent elastic strain and the total deformation in the model. CASE SETUP Material Selection In Materials, Structural Steel is by default applied…

AIM :       To perform the Explicit Dynamics simulation for Planer machining operation by using ANSYS Work bench. OBJECTIVES :        Adding & Assigning the materials for work piece & Cutting tool.        Discretize the model.        Applying the Boundary Condition.        Extracting the Output which are required. INTRODUCTION…

OBJECTIVE: The main objective of this challenge is to perform a Transient structural Analysis on a double universal joint with a spring using three different materials such as Structural Steel, Stainless Steel and Titanium alloy. And to obtain the Equivalent stress and total deformation for all the three…

Aim:To run the analysis for Long piston with Cam on a total of 3 different cases with change in friction terms and provide the inference on the output. Objective: Import the Geometry to Transient Structural Case setup (Contacts, Meshing,Analysis settings,joints,) Run the analysis Set the output parameters required. Run…

Aim:   Analysis is to be carried out to simulate a sphere pressing on a plate and experiencing plastic deformation on the plate Objective: To perform the analysis to simulate a sphere pressing on a plate. Use Structural steel for both sphere and plate but the material of the plate must be Non Linear. Press…

Objective: The objective of this simulation is to study plastic defromation of bending wire. Three materials were chosen as wire material in order to study relative stress in each material. The analysis will compare wires of the following non-linear materials - Copper Alloy, Aluminium Alloy and Magnesium…

Analysis Here we will see Structural Analysis for Rolling Copper Operation. In which we will put a Copper Rod between two Rolls and extract the sheet form of Copper metal. Here material will be Copper Alloy NL. Procedure: Import model in Static Structural in Geometry section. Change in the geometry as follows:…

AIM: Simulate three different types of welding using three different weld materials MATERIALS USED : STRUCTURAL STEEL ALUMINIUM ALLOY BRONZE   PROCEDURE: Open Ansys workbench and import static structural analysis Open engineering data and add the required materials Now we click on geometry and select import geometry …

AIM To simulate the Railwheel and track for their lifecycle and the stress, strain, and total deformation provided by the wheel running on the track by the given forces. OBJECTIVE The main focus of this component is to evaluate the result of the product life cycle and the stress, strain, and total deformation in the static…

Objective : Perform analysis on three different materials and compare the results with three different cases Analysis: Structural analysis of sheet metal bending process will be categorized in 3 different cases with some changes of Material or Parameters are as given below: Case_1:  Aluminium Alloy 1199,  Copper…

Grid Dependency Test :  This is Grid dependency test, where, analysis begins with a coarse mesh and it is refined to finer mesh for each run until the results do not change significantly and depend of the grid size anymore. As the grid or mesh size approaches zero, the approximate solution is almost equal to…

Objective :  Using Cast Iron(ductile), Cast steel, bronze Cast  as a materials, carry out a static structural analysis to find out Equivalent stress, Total deformation and Stress intensity. Also find location for possible fracture Given below image is the object on which analysis should be done  …

Simulate the two cases and compare its deformation and maximum stress results Case 1 Stress Concentration on plate with one hole In this case the deformation and stress in a plate (L=300mm, B=120mm, T=30mm) with a hole of 60mm diameter at the geomentric center of the plate is analysed in ANSYS Workbench software by fixing…

Aim : Creating shell mesh and create 2d mesh and create 1d elements and mesh them Procedure :  Import CAD model in Hypermesh Extract midsurface from the CAD Now Check for any errors After removing the errors now mesh the surface with required elment size and type of mesh Before meshing make sure we give washer…

Aim: For the given Intake Manifold component, check for the geometrical errors and mesh the Surfaces Procedure:  Import the geometry in ANSA software  Check for geometry issues and if any errors found clear them After errors are removed give mesh parameters in meah parameter manager Give the target lelment…

Aim: Mid surface extraction and meshing for sheet metal and plastic components Procedure Sheet metal Check for geometry issues and clear the errors After clearing all issues now extract mid surface For extracting mid surface use casting and extrusion method and give thickness and element size for meshing Then select apply…

Aim:  Meshing on the suspension Assembly Procedure:  Import the given file in ANSA file  Select geometry check If any errors found clear them by performing required actions According to criteria mesh the components  Tyre Select tyre component and and give mesh parameters Give mesh criteria and apply mesh on the PID region…

Aim :  2D meshing on the  given instrumental Panel Procedure:  Import the given file in ANSA Check for geometry checks If found any errors clear them with required actions  When the geometry is good now extract midsurface from CAD geometry For geometry extraction follow the below procedure  …

Aim : For the given Rear view mirror component, check for the geometrical errors and mesh the Surfaces with the given 2D element Quality criteria Procedure  First step is to import the IGS file that is provided into the ANSA software Then apply topo to object After applying topo check for geometry errors, if…

Aim : To do a Pre-Processing on a given plastic botle cap using ANSA Software  Procedure:   Open given file in ANSA   In given file  apply geometry check on  part Checks - Geometry Check - Select part -  Execute -Result Check for errors on a particular part if it can fix…

Aim : To do a Pre-Processing on a given hood model using ANSA Software  Procedure:   Open given file in ANSA   In given filw total of 5 parts are avaiable, So apply geometry check on each part Checks - Geometry Check - Select part -  Execute -Result Check for errors on a particular…