Challenge

Week 2 Railwheel and Track

Objective: To perform a static structural analysis of rail wheel and track assembly subject to a bearing load and a translational joint load and study the total deformation, equivalent stress and the fatigue life.

Procedure:

  1. Meshing: Mesh element size 50 mm and rail wheel and track contact face element size 35 mm.
  2. Boundary Conditions:
    1. Bearing Load 100000 N:
    2. Bearing Load 500000 N:

Analysis:

  1. Case 1:
    1. Bearing Load 100000 N:
      1. Total Deformation:
      2. Equivalent Stress:
      3. Life:
    2. Bearing Load 500000 N:
      1. Total Deformation:
      2. Equivalent Stress:
      3. Life:
  2. Case 2: Total Deformation can also be represented as `sqrt(u_x^2+u_y^2+u_z^2)` where `u_x`, `u_y` and `u_z` represent the respective cartesian components of the displacement vector of a general point of body during deformation.

Result:

Bearing Load (N) Total Deformation (mm) Equivalent Stress (MPa) Life (Number of Cycles)
Maximum Minimum Maximum Minimum Maximum Minimum
100000 1001.4 0 123.66 3.7989×10^-10 10^6 1.489×10^5
500000 1002.4 2.8422×10^-14 568.01 1.8541×10^-9 10^6 1035.6

Conclusion: Although the total deformation has not changed much on increasing the bearing load by five times, the equivalent stress and the life have changed significantly.

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