Challenge

Week 2 Challenge : Surface meshing on a Pressure valve

Aim

For the given model, check for the geometrical errors and perform Topology cleanup accordingly. Set three different target lengths as three different cases and mesh the model.

  • Target length = 1mm, 3 mm and 5 mm (i.e. 3 cases)
  • Element type = Tria

Apply any one target length from the above at a time for the entire model as One case. Submit 3 different models for 3 cases.
Write a detailed report on your meshing process and also mention which case is giving good results along with the reason.

Procedure

  • First we need to cleanup the geometry from errors
  • The errors are found through a checkup
  • For CFD applications the solid should be sealed if the flow is internal as in our case
  • So the holes are closed with fill hole option for Inlet and Outlet and creating new faces
  • As a next step I have removed the lines which are much closer than the mesh length to avoid difficulty in fitting the elements
  • Then PID is are assigned carefully and they are termed as Spring, Coloumn, Base, Valve head, BOdy , Inlet , Outlet and body
  • Each PIDs are meshed seperately for each cases
  • Target lengths are also assigned accordingly

Learning outcomes

  • Geamoetry checkup
  • Topology cleanup
  • Creating faces
  • Filling holes
  • Assigning PIDs
  • Surface meshing complex geometry

Result

  • Case 1 , Mesh length = 1 mm

  • Case 2 , Mesh length = 3 mm

  • Case 3 , Mesh length = 5 mm

Conclusion

  • Surface meshing of the given solid is done in three different nodal length as three different cases
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