Week 2:- BiW Fixture Basics Challenge

Harness Positions   Harness A Harness B     Check the bundle Continuity. Checked Continuity in False Condition   Checked Continuity in True Condition   Add annotation to all connectors.    Check for the bundle warning.    GenerateD CAT.part of harness assembly and convertD is…

  To Define Connectors: Download the Connectors From Tyco Website. Created an Axis System on the mating face.  To define its electrical Properties use Define Connector Command > Electrical Device Definition > Electrical Part Design Workbench. 8 termination Points are Defined. Defined Connector Connection…

P CLAMP P clamps are used to mount or hold the different housing in wiring harness and the other applications. To Define P Clamp: First Defined the Geometry parameters like Points and Planes. Define Support part command is used to convert it into electrical support. Took the entry point and plane, base plane and exit point…

Aim - To define given part as electrical connectors and defining all necessary properties. To define all parts as electrical connector, Electrical Part Design Workbench was used.   Connector- 174357-2   To Define Connectors: Download the Connectors From Tyco Website. Created an Axis System on the mating face.…

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Aim- To create a close surface body with the given surface considering given Master Section without doing any change in given surface. Given surface Given Master Section   Tooling Direction Creation To check Tooling direction of Class-A surface. Created Tooling Direction and Performed Draft analysis with 3 Degrees…

ASSEMBLY DRAWING   CHILD PART DRAWING LENS DRAWING HOUSING DRAWING   REFLECTOR DRAWING      

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Parametric Structure  

AIM-  To Create BOM(Bill of Material) and BOP(Bought Out parts) list.   Bill of Materials (BOM)- A bill of materials (also known as a BOM or bill of material) is a comprehensive list of parts, items, assemblies and other materials required to create a product, as well as instructions required for gathering and…

AIM-  To Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8. And Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture assembly created in…

AIM-  TO Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. To Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8   Key Sheet for the Complete Fixture assembly   BASE UNIT…

Question 1. What are the drawing templates? Answer 1. Drawing Templates-  If compared with verbal or written description, drawing offer far better idea about the shape, size & appearance of any object or simulation or location, that too in quite a less time. Hence it has become the best media of communication not only…

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Question 1. What do you understand by the 3D finish process? Answer 1. 3D finish Process- It is a process where the design is being completely finish and ready for final simulation and 2d detailing. While finishing the design the nominality is checked which ensures the easy assembly of all the units. The hole concentricity…

                                                                 Report on Base Unit Design   Aim- To Design a base unit for the Pin units, Clamp units,…

Question 1. What is the Base Unit? What are the typical parts of the Base Unit? Answer 1. Base Unit- A base unit is the unit designed to mount all the other units of the tool, also other parts necessary for a tool like pneumatic valve box, trunking cable path will also be mounted on to a base unit. Parts of a base…

                                                                          Report on Swivel Clamp Unit and Pin-Clamp Unit Design Aim-  To…

                                                                                  Report on Clamp and Rest Unit design…

                                                                                  Report on Pin Unit Design Aim:To…

Question 1. What is Design Methodology? Answer 1. Design methodologies are the steps followed during the concept designing stages of fixture design. The various stages of design methodologies are- Purchase order Inputs from customer Percentage of completion criteria Design output Purchase Order- A purchase order (PO) is…

Question 1. What is the process of project execution activity? Answer 1. Project execution activity is a general activity which is involved in BIW fixture & Tooling. It is a starting phase of every project and it starts with a basic requirements like a request for quotation (RFQ), which we initially…

Question 1. What is BIW & define its parts? Answer 1. BIW refers to the welded sheet metal components which form the vehicles structure to which the other components will be married or assembled. (Components like engine, chasis, exterior & interior trims). Body in white (BIW) refers to the stage in automobile…

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                                                                    Report On Section Modulus Calculation Of Hood Aim  To calculate the section modulus…

                                                                 REPORT ON FENDER DESIGN AIM- To Design the Fender mounting points on the given model…

                                                                             REPORT on Hood Design AIM-  To Design Hood…

                                                                                     REPORT ON UNDRBODYCOATING…

AIM- Benchmarking with presently available cars in a specific segment to suggest Mr. D.S. Pughazhyendhii according to his preferences and requirements. INTRODUCTION-   Benchmarking involves a structured comparison between similar products, services or processes on some dimensions of performance. For example it can be used…

AIM: To design the car door inner panel with reference to given Class-A surface by using given mastersection, creating attachment features and performing draft analysis to check the manufacturing feasibility of the component by using software CATIA V5. Objective: The project deals with the explanation of method followed…

                                                                                    REPORT ON B-PILLAR DRAFT…

                                                          REPORT Objective: The main purpose of the challenge was to create the heat stakes and locators to mount the…

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REPORT   Objective: The aim to create the base bracket from Class-A surface of the base bracket by creating tooling axis, Class-B surface, Class-C surface and performing the draft analysis on the base bracket component to confirm the eligibility of the design of the component whether it will easily go through…

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ASSEMBLY OF SUNSEEKER PREDATOR YACHT OBJECTIVE: The objective for making the Yacht was to explore the solidworks in a very realistic way. The yacht sketching, part modelling, assembling in the solidworks to explore the tools, features and commands. INTRODUCTION: This yacht is a very realistic design with some very realistic…

American Chopper By Gaurav Sharma The Purpose to design this chopper was to explore the tools that are used for designing in the Solidworks and going through the sketching, dimensioning, part modeling, assembling, rendering to create a somehow real design for the real world. This Project contains demonstration of American…