Week 2- 2R Robotic Arm Challenge

AIM: To design a roof with all the components like front roof rail, rear roof rail, and bow roofs by following the given master sections and the high-quality surface, considering all the design requirements as per the OEM standards. ROOF  An automobile roof or car top is the portion of an automobile that sits…

AIM :          To design the car fender according to the given design parameters related to industry standards. Follow the given Master section to create the Drip Area FENDER :               A fender is the curved portion of the car's body that sits…

OBJECTIVE:                      Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. FENDER WHEEL ARCH                It is a curved part of the Fender positioned…

Aim  To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes to bending. Section modulus Section modulus is a geometric…

OBJECTIVES:         Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters explained in the videos.Submit an ASSEMBLY of Hood Inner Panel, Outer Panel, Latch, Hinge and the Reinforcements.A detailed…

AIM:        Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.   CORE AND CAVITY:        The core & cavity are the shaped sections in either half of the mould tool which give the plastic product its final shape. The hot molten…

AIM:     Create the Pillar, Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   A below image is given class A with master…

AIM:     Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators…

AIM      Create the Dog House for the Door Trim considering the design rules mentioned in the video.  "C" is where the doghouse contacts the backside of the surface  Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main wall stock ( T ).  The…

AIM    In this week’s assignment, you will have to create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench.…

AIM      Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to…

AIM      Create the rib for the Drill Handle considering the design rules mentioned in the video. CLASS A SURFACE      Class-A (or 'Strak') is a term used in specifically in automotive design. It describes the final production Class data for the aesthetic parts of the car. The term 'Class…

AIM       Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component…

AIM        Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the…

AIM :      Create the Base Bracket Plastic component through the given Class-A Class. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  CLASS A SURFACE      Class-A…

Objectives:         1. Write a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons. SOLUTION:         Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage…

Objectives:  1. Benchmark with presently available cars in the market for the following case. Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native…

AIM:        To simulate the Car Crash simulation for their total deformation,stress and strain using ansys workbench.    OBJECTIVES:         For this challenge, you will have to perform a parametric study using 3 different values of thickness for the car body.…

AIM:        To simulate the Bullet penetrating a Bucket  for their total deformation,stress and strain using ansys workbench.    OBJECTIVES:     For this challenge, you will have to simulate a bullet penetrating into a bucket. You will need to use 3 different…

AIM:        To simulate the Machining with Planer for their total deformation,stress and strain using ansys workbench.    OBJECTIVES:      You will have to perform an explicit dynamics simulation to find out the Equivalent Stress, Total Deformation and also insert…

AIM:        To simulate the Tension and torsion test, their total deformation,stress and temperature using ansys workbench.    OBJECTIVES:    For this challenge, you will have to perform the tension and torsion test on the specimen provided below the video corresponding…

AIM:        To simulate the Worm gear for their total deformation,stress and strain using ansys workbench.    OBJECTIVES:           For this challenge, you will have to perform a transient structural analysis on a worm gear assembly. For the academic version,…

AIM:        To simulate the Universal Joint for their total deformation and stress using ansys workbench.    OBJECTIVES:           For this challenge, you will have to perform a transient structural analysis on a double universal joint with a spring using…

AIM:        To simulate the Long piston With Cam  for their directional deformation,stress and strain using ansys workbench.    OBJECTIVES: For this challenge, you will have to perform a transient analysis on a piston and cam mechanism model that has been provided to you. You need…

AIM:        To simulate the bending of iPhone for their total deformation,stress and strain using ansys workbench.    OBJECTIVES: Case 1: Simulate the model as it is given in the video Case 2: Move the bottom fingers from their defined position to the given position X= 22.5mm…

AIM:        To simulate the Sphere pressing on a plate for their total deformation,stress and strain using ansys workbench.    OBJECTIVES: For this challenge, perform the analysis to simulate a sphere pressing on a plate. Use Structural steel for both sphere and plate but the material…

AIM:        To simulate the Rolling Operation for their total deformation,stress and strain using ansys workbench. OBJECTIVES: Equivalent stress for the whole setup Equivalent Plastic strain for the workpiece Directional Deformation in the Z axis for the workpiece Prove that the workpiece has displaced…

AIM:        To simulate the wire bending for their total deformation,stress and strain using ansys workbench. WIRE FORMING:        Wire forming is the process of taking wire, either from a spooled coil or blank length, and bending it into specific forms. Wire forms are…

AIM:      To perform static structural analysis on welding joints using three different materials and to compare the results like directional deformation, stress and generated on welded joints strain development.OBJECTIVE:Case 1.  Stainless Steel: In this case, the material of the plates must also be…

AIM:         To simulate the sheet metal bending for their total deformation,stress and strain using ansys workbench. SHEET METAL BENDING PROCESSES:          Sheet metal bending is a process by which metal can be deformed when applying force to the subject, which causes…

 AIM:            Simulate the railwheel and track for their lifecycle and the stress, strain and total deformation provided by the wheel  running on the track by the given forces. RAILWHEEL:           A train wheel or rail wheel is…

AIM:         To perform a grid dependency test on a bevel gear to get optimum results BEVEL GEAR :          Bevel gear are gears where the axies of the two shafts intersects and the tooth-bearing faces of the gears themselves are conically shaped. Bevel gear are most often…

AIM :         Desing spur gear and evaluate the all results using ansys workbench. SPUR GEAR :        The spur gear is a cylindrically shaped tooth component that is used in industrial plants to transmit mechanical movements and to control speed, power, and torque. These simple gears…

Case :1 Design a plate with a hole model similar to what we worked in the class, but with increased thickness.Determine the maximum deformation and stress developed in the model.   Plate dimensions: Length=300mmHeight=120mmThickness=30mmCircular Hole at the center:Diameter=60mm Case 2:   smaller holes 90mm away…

AIM:        To write a code in matlab to parsing NASA thermodynamic data file and calculate the thermodynamic properties of various gas species.   FILE PARSING:        File parsing refers to how information can be read  from a particular text file or any type of file and…

AIM:             Try to understand the concept of genetic algorithm by referring to varius sources before you attend this challenge. Look out for information regarding stalagmite function and ways to optimise it. STALAGMITE:              Stalagmite is…

AIM:        Write a program in Matlab that will simulate the pendulum motion. INTRODUCTION:         A pundulum is a body suspended from a fixed point so that it can swing back and forth under the influence of gravity. The time interval of pendulum's complete bck-and -fourth…

AIM:        To Write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm. INTRODUCTION :         A robotic arm is a mechanical arm that can be programed to function similar to human arm.That arm is a faster then the human arm, that can be finished the…