Challenge

Week 12 - Validation studies of Symmetry BC vs Wedge BC in OpenFOAM vs Analytical H.P equation

Objective :

In this challenge you will simulate the same problem as in week 1 but by applying Symmetry Boundary Condition. You will do the simulation for the below mentioned angles using both symmetry and wedge boundary conditions and validate them with HP equations like you did in week 11 challenge.

Angles to test:

  • 10o
  • 25o
  • 45o

Expected Results

  1. Validate Hydro-dynamic length with the numerical result
  2. Validate the fully developed flow velocity profile with its analytical profile
  3. Validate maximum velocity and pressured drop for fully developed flow
  4. Post-process Shear stress and validate wall shear stress for fully developed flow
  5. Highligh the differences in both boundary conditions in terms of their usage and aplication

Matlab code :

MATLAB CODE TO GENERATE blockMeshDict FILE for wedge boundary condition.

clear all
close all
clc

%  inputs
% assumptions made the fluid is assumed as water
Re=2100; % given reynolds number
rho=997; % density of the water 
D=0.02; % diiameter of the pipe
r=D/2; % radius of the pipe
mu=0.89*10^-3; % dynamic viscosity of the water at 25 degree celcius
v=0.88927*10^-6; % kinematic viscosity of the water at 25 degree celcius
theta=input('Enter the value of the wedge angle= ')
L_h=0.06*Re*D; % hydrodynamic lenght 

L=L_h+0.5;
% Analytical solutions 
V_avg=(Re*mu)/(rho*D);  % average velocity
V_max=2*V_avg;   % maximum velocity
P_drop=(32*mu*L*V_avg)/D^2;  % pressure drop
P_kinematic=(P_drop)/rho;  % kinematic pressure drop

% vertices 
v0=[0 0 0]
v1=[0 r*cosd(theta/2) r*sind(theta/2)]
v2=[0 r*cosd(theta/2) -r*sind(theta/2)]
v3=[L 0 0]
v4=[L r*cosd(theta/2) r*sind(theta/2)]
v5=[L r*cosd(theta/2) -r*sind(theta/2)]


% PRINTING THE blockMeshDict FILE

H1='/*--------------------------------*- C++ -*----------------------------------*\';
H2='  =========                 |';
H3='  \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox';
H4='  \\    /   O peration     | Website:  https://openfoam.org';
H5='    \\  /    A nd           | Version:  8';
H6='     \\/     M anipulation  |';
H7='\*---------------------------------------------------------------------------*/';
H8='FoamFile';
H9='{'
H10='    version     2.0;';
H11='    format      ascii;';
H12='    class       dictionary;';
H13='    object      blockMeshDict;';
H14='}'
H15='// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * //';

% opening the file
f1=fopen('blockMeshDict_parsedNEW.txt','wt');

fprintf(f1,'%s \n',H1);
fprintf(f1,'%s \n',H2);
fprintf(f1,'%s \n',H3);
fprintf(f1,'%s \n',H4);
fprintf(f1,'%s \n',H5);
fprintf(f1,'%s \n',H6);
fprintf(f1,'%s \n',H7);
fprintf(f1,'%s \n',H8);
fprintf(f1,'%s \n',H9);
fprintf(f1,'%s \n',H10);
fprintf(f1,'%s \n',H11);
fprintf(f1,'%s \n',H12);
fprintf(f1,'%s \n',H13);
fprintf(f1,'%s \n',H14);
fprintf(f1,'%s \n',H15);
fprintf(f1,'\n');

fprintf(f1,'%s \n','convertToMeters 1;');

fprintf(f1,'%s \n','vertices');
fprintf(f1,'%s \n','(');
fprintf(f1,'%s (%f %f %f) \n',blanks(5),v0(1),v0(2),v0(3));
fprintf(f1,'%s (%f %f %f) \n',blanks(5),v1(1),v1(2),v1(3));
fprintf(f1,'%s (%f %f %f) \n',blanks(5),v2(1),v2(2),v2(3));
fprintf(f1,'%s (%f %f %f) \n',blanks(5),v3(1),v3(2),v3(3));
fprintf(f1,'%s (%f %f %f) \n',blanks(5),v4(1),v4(2),v4(3));
fprintf(f1,'%s (%f %f %f) \n',blanks(5),v5(1),v5(2),v5(3));
  
fprintf(f1,'%s \n',');');

fprintf(f1,'%s \n','blocks');
fprintf(f1,'%s \n','(');
fprintf(f1,'%s %s \n',blanks(5),'hex (0 2 1 0 3 5 4 3) (20 1 200) simpleGrading (1 1 1)');
fprintf(f1,'%s \n',');');

fprintf(f1,'%s \n','edges');
fprintf(f1,'%s \n','(');
fprintf(f1,'arc 1 2 (%f %f %f) \n',0,r,0);
fprintf(f1,'arc 4 5 (%f %f %f) \n',L,r,0);
fprintf(f1,'%s \n',');');

fprintf(f1,'%s \n','boundary');
fprintf(f1,'( \n');
fprintf(f1,'%s %s \n',blanks(5),'inlet');
fprintf(f1,'%s %s \n',blanks(5),'{');
fprintf(f1,'%s %s \n',blanks(10),'type patch;');
fprintf(f1,'           %s \n','faces');
fprintf(f1,'          %s \n','(');
fprintf(f1,'           (%d %d %d %d)\n',0, 1, 2, 0);
fprintf(f1,'          );\n');
fprintf(f1,'      }\n');
fprintf(f1,'      %s\n','outlet');
fprintf(f1,'      {\n');
fprintf(f1,'        %s\n','type patch;');
fprintf(f1,'         %s\n','faces');
fprintf(f1,'         (\n');
fprintf(f1,'            (%d %d %d %d)\n',3, 4, 5, 3);
fprintf(f1,'          );\n');
fprintf(f1,'     }\n');
fprintf(f1,'     %s\n','wedge_front');
fprintf(f1,'     {\n');
fprintf(f1,'         %s\n','type wedge;');
fprintf(f1,'         %s\n','faces');
fprintf(f1,'         (\n');
fprintf(f1,'             (%d %d %d %d)\n',2, 5, 3, 0);
fprintf(f1,'\n');            
fprintf(f1,'          );\n');
fprintf(f1,'     }\n');
fprintf(f1,'     %s\n','wedge_Back');
fprintf(f1,'     {\n');
fprintf(f1,'%s\n','         type wedge;');
fprintf(f1,'%s\n','         faces');
fprintf(f1,'         (\n');
fprintf(f1,'\n');            
fprintf(f1,'             (%d %d %d %d)\n',0, 3, 4, 1);
fprintf(f1,'          );\n');
fprintf(f1,'     }\n');
fprintf(f1,'     %s\n','top');
fprintf(f1,'     {\n');
fprintf(f1,'         %s\n','type wall;');
fprintf(f1,'         %s\n','faces');
fprintf(f1,'         (\n');
fprintf(f1,'             (%d %d %d %d)\n',1, 4, 5, 2);
fprintf(f1,'          );\n');
fprintf(f1,'     }\n');
fprintf(f1,'     %s\n','axis');
fprintf(f1,'     {\n');
fprintf(f1,'         %s\n','type empty;');
fprintf(f1,'         %s\n','faces');
fprintf(f1,'         (\n');
fprintf(f1,'             (%d %d %d %d)\n',0, 3, 3, 0);
fprintf(f1,'          );\n');
fprintf(f1,'     }\n');
fprintf(f1,' );\n');
fprintf(f1,'\n'); 
fprintf(f1,' %s\n','mergePatchPairs');
fprintf(f1,'(\n');
fprintf(f1,' );\n');
fprintf(f1,'\n'); 
fprintf(f1,' // ************************************************************************* //\n');


fclose(f1);

For symmetry boundary conditions

For angle 25 degrees the blockMeshDict file

/*--------------------------------*- C++ -*----------------------------------*\ 
  =========                 | 
  \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox 
  \\    /   O peration     | Website:  https://openfoam.org 
    \\  /    A nd           | Version:  8 
     \\/     M anipulation  | 
\*---------------------------------------------------------------------------*/ 
FoamFile 
{ 
    version     2.0; 
    format      ascii; 
    class       dictionary; 
    object      blockMeshDict; 
} 
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * // 

convertToMeters 1; 
vertices 
( 
      (0.000000 0.000000 0.000000) 
      (0.000000 0.009763 0.002164) 
      (0.000000 0.009763 -0.002164) 
      (3.020000 0.000000 0.000000) 
      (3.020000 0.009763 0.002164) 
      (3.020000 0.009763 -0.002164) 
); 
blocks 
( 
      hex (0 2 1 0 3 5 4 3) (40 1 500) simpleGrading (1 1 1) 
); 
edges 
( 
arc 1 2 (0.000000 0.010000 0.000000) 
arc 4 5 (3.020000 0.010000 0.000000) 
); 
boundary 
( 
      inlet 
      { 
           type patch; 
           faces 
          ( 
           (0 1 2 0)
          );
      }
      outlet
      {
        type patch;
         faces
         (
            (3 4 5 3)
          );
     }
     wedge_front
     {
         type symmetry;
         faces
         (
             (2 5 3 0)

          );
     }
     wedge_back
     {
         type symmetry;
         faces
         (

             (0 3 4 1)
          );
     }
     top
     {
         type wall;
         faces
         (
             (1 4 5 2)
          );
     }
     axis
     {
         type empty;
         faces
         (
             (0 3 3 0)
          );
     }
 );

 mergePatchPairs
(
 );

 // ************************************************************************* //

controlDict file

/*--------------------------------*- C++ -*----------------------------------*\
| =========                 |                                                 |
| \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox           |
|  \\    /   O peration     | Version:  v2006                                 |
|   \\  /    A nd           | Website:  www.openfoam.com                      |
|    \\/     M anipulation  |                                                 |
\*---------------------------------------------------------------------------*/
FoamFile
{
    version     2.0;
    format      ascii;
    class       dictionary;
    location    "system";
    object      controlDict;
}
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * //

application     icoFoam;

startFrom       latestTime;

startTime       0;

stopAt          endTime;

endTime         30;

deltaT          0.005;

writeControl    timeStep;

writeInterval   20;

purgeWrite      0;

writeFormat     ascii;

writePrecision  6;

writeCompression off;

timeFormat      general;

timePrecision   6;

runTimeModifiable true;


// ************************************************************************* //

Pressure file

/*--------------------------------*- C++ -*----------------------------------*\
| =========                 |                                                 |
| \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox           |
|  \\    /   O peration     | Version:  v2006                                 |
|   \\  /    A nd           | Website:  www.openfoam.com                      |
|    \\/     M anipulation  |                                                 |
\*---------------------------------------------------------------------------*/
FoamFile
{
    version     2.0;
    format      ascii;
    class       volScalarField;
    object      p;
}
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * //

dimensions      [0 2 -2 0 0 0 0];

internalField   uniform 0;

boundaryField
{
    inlet
    {
        type            zeroGradient;
    }

    outlet
    {
        type            fixedValue;
        value           uniform 0;
    }

    wedge_front
    {
        type            symmetry;
    }

    wedge_back
    {
        type            symmetry;
    }

    top
    {
        type            zeroGradient;
    }

    axis
    {
        type            empty;
    }
}

// ************************************************************************* //

For symmetry boundary conditions

For angle 10 degrees the blockMeshDict file

/*--------------------------------*- C++ -*----------------------------------*\ 
  =========                 | 
  \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox 
  \\    /   O peration     | Website:  https://openfoam.org 
    \\  /    A nd           | Version:  8 
     \\/     M anipulation  | 
\*---------------------------------------------------------------------------*/ 
FoamFile 
{ 
    version     2.0; 
    format      ascii; 
    class       dictionary; 
    object      blockMeshDict; 
} 
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * // 

convertToMeters 1; 
vertices 
( 
      (0.000000 0.000000 0.000000) 
      (0.000000 0.009962 0.000872) 
      (0.000000 0.009962 -0.000872) 
      (3.020000 0.000000 0.000000) 
      (3.020000 0.009962 0.000872) 
      (3.020000 0.009962 -0.000872) 
); 
blocks 
( 
      hex (0 2 1 0 3 5 4 3) (40 1 500) simpleGrading (1 1 1) 
); 
edges 
( 
arc 1 2 (0.000000 0.010000 0.000000) 
arc 4 5 (3.020000 0.010000 0.000000) 
); 
boundary 
( 
      inlet 
      { 
           type patch; 
           faces 
          ( 
           (0 1 2 0)
          );
      }
      outlet
      {
        type patch;
         faces
         (
            (3 4 5 3)
          );
     }
     wedge_front
     {
         type symmetry;
         faces
         (
             (2 5 3 0)

          );
     }
     wedge_back
     {
         type symmetry;
         faces
         (

             (0 3 4 1)
          );
     }
     top
     {
         type wall;
         faces
         (
             (1 4 5 2)
          );
     }
     axis
     {
         type empty;
         faces
         (
             (0 3 3 0)
          );
     }
 );

 mergePatchPairs
(
 );

 // ******************************************************************

For symmetry boundary conditions

For angle 45 degrees the blockMeshDict file

/*--------------------------------*- C++ -*----------------------------------*\ 
  =========                 | 
  \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox 
  \\    /   O peration     | Website:  https://openfoam.org 
    \\  /    A nd           | Version:  8 
     \\/     M anipulation  | 
\*---------------------------------------------------------------------------*/ 
FoamFile 
{ 
    version     2.0; 
    format      ascii; 
    class       dictionary; 
    object      blockMeshDict; 
} 
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * // 

convertToMeters 1; 
vertices 
( 
      (0.000000 0.000000 0.000000) 
      (0.000000 0.009239 0.003827) 
      (0.000000 0.009239 -0.003827) 
      (3.020000 0.000000 0.000000) 
      (3.020000 0.009239 0.003827) 
      (3.020000 0.009239 -0.003827) 
); 
blocks 
( 
      hex (0 2 1 0 3 5 4 3) (40 1 500) simpleGrading (1 1 1) 
); 
edges 
( 
arc 1 2 (0.000000 0.010000 0.000000) 
arc 4 5 (3.020000 0.010000 0.000000) 
); 
boundary 
( 
      inlet 
      { 
           type patch; 
           faces 
          ( 
           (0 1 2 0)
          );
      }
      outlet
      {
        type patch;
         faces
         (
            (3 4 5 3)
          );
     }
     wedge_front
     {
         type symmetry;
         faces
         (
             (2 5 3 0)

          );
     }
     wedge_back
     {
         type symmetry;
         faces
         (

             (0 3 4 1)
          );
     }
     top
     {
         type wall;
         faces
         (
             (1 4 5 2)
          );
     }
     axis
     {
         type empty;
         faces
         (
             (0 3 3 0)
          );
     }
 );

 mergePatchPairs
(
 );

 // *******************************************************************

For wedge boundary conditions.

For the wedge angle 10 degrees the blockMeshDict file.

/*--------------------------------*- C++ -*----------------------------------*\ 
  =========                 | 
  \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox 
  \\    /   O peration     | Website:  https://openfoam.org 
    \\  /    A nd           | Version:  8 
     \\/     M anipulation  | 
\*---------------------------------------------------------------------------*/ 
FoamFile 
{ 
    version     2.0; 
    format      ascii; 
    class       dictionary; 
    object      blockMeshDict; 
} 
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * // 

convertToMeters 1; 
vertices 
( 
      (0.000000 0.000000 0.000000) 
      (0.000000 0.009962 0.000872) 
      (0.000000 0.009962 -0.000872) 
      (3.020000 0.000000 0.000000) 
      (3.020000 0.009962 0.000872) 
      (3.020000 0.009962 -0.000872) 
); 
blocks 
( 
      hex (0 2 1 0 3 5 4 3) (40 1 500) simpleGrading (1 1 1) 
); 
edges 
( 
arc 1 2 (0.000000 0.010000 0.000000) 
arc 4 5 (3.020000 0.010000 0.000000) 
); 
boundary 
( 
      inlet 
      { 
           type patch; 
           faces 
          ( 
           (0 1 2 0)
          );
      }
      outlet
      {
        type patch;
         faces
         (
            (3 4 5 3)
          );
     }
     wedge_front
     {
         type wedge;
         faces
         (
             (2 5 3 0)

          );
     }
     wedge_back
     {
         type wedge;
         faces
         (

             (0 3 4 1)
          );
     }
     top
     {
         type wall;
         faces
         (
             (1 4 5 2)
          );
     }
     axis
     {
         type empty;
         faces
         (
             (0 3 3 0)
          );
     }
 );

 mergePatchPairs
(
 );

 // ************************************************************************* //

controlDict file

/*--------------------------------*- C++ -*----------------------------------*\
| =========                 |                                                 |
| \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox           |
|  \\    /   O peration     | Version:  v2006                                 |
|   \\  /    A nd           | Website:  www.openfoam.com                      |
|    \\/     M anipulation  |                                                 |
\*---------------------------------------------------------------------------*/
FoamFile
{
    version     2.0;
    format      ascii;
    class       dictionary;
    location    "system";
    object      controlDict;
}
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * //

application     icoFoam;

startFrom       latestTime;

startTime       0;

stopAt          endTime;

endTime         10;

deltaT          0.005;

writeControl    timeStep;

writeInterval   20;

purgeWrite      0;

writeFormat     ascii;

writePrecision  6;

writeCompression off;

timeFormat      general;

timePrecision   6;

runTimeModifiable true;


// ************************************************************************* //

Pressure file

/*--------------------------------*- C++ -*----------------------------------*\
| =========                 |                                                 |
| \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox           |
|  \\    /   O peration     | Version:  v2006                                 |
|   \\  /    A nd           | Website:  www.openfoam.com                      |
|    \\/     M anipulation  |                                                 |
\*---------------------------------------------------------------------------*/
FoamFile
{
    version     2.0;
    format      ascii;
    class       volScalarField;
    object      p;
}
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * //

dimensions      [0 2 -2 0 0 0 0];

internalField   uniform 0;

boundaryField
{
    inlet
    {
        type            zeroGradient;
    }

    outlet
    {
        type            fixedValue;
        value           uniform 0;
    }

    wedge_front
    {
        type            wedge;
    }

    wedge_back
    {
        type            wedge;
    }

    top
    {
        type            zeroGradient;
    }

    axis
    {
        type            empty;
    }
}

// ************************************************************************* //

For wedge boundary conditions.

For the angle 25 degrees the blockMeshDict file.

/*--------------------------------*- C++ -*----------------------------------*\ 
  =========                 | 
  \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox 
  \\    /   O peration     | Website:  https://openfoam.org 
    \\  /    A nd           | Version:  8 
     \\/     M anipulation  | 
\*---------------------------------------------------------------------------*/ 
FoamFile 
{ 
    version     2.0; 
    format      ascii; 
    class       dictionary; 
    object      blockMeshDict; 
} 
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * // 

convertToMeters 1; 
vertices 
( 
      (0.000000 0.000000 0.000000) 
      (0.000000 0.009763 0.002164) 
      (0.000000 0.009763 -0.002164) 
      (3.020000 0.000000 0.000000) 
      (3.020000 0.009763 0.002164) 
      (3.020000 0.009763 -0.002164) 
); 
blocks 
( 
      hex (0 2 1 0 3 5 4 3) (40 1 500) simpleGrading (1 1 1) 
); 
edges 
( 
arc 1 2 (0.000000 0.010000 0.000000) 
arc 4 5 (3.020000 0.010000 0.000000) 
); 
boundary 
( 
      inlet 
      { 
           type patch; 
           faces 
          ( 
           (0 1 2 0)
          );
      }
      outlet
      {
        type patch;
         faces
         (
            (3 4 5 3)
          );
     }
     wedge_front
     {
         type wedge;
         faces
         (
             (2 5 3 0)

          );
     }
     wedge_back
     {
         type wedge;
         faces
         (

             (0 3 4 1)
          );
     }
     top
     {
         type wall;
         faces
         (
             (1 4 5 2)
          );
     }
     axis
     {
         type empty;
         faces
         (
             (0 3 3 0)
          );
     }
 );

 mergePatchPairs
(
 );

 // ************************************************************************* //

For wedge boundary conditions.

For the angle 45 degrees the blockMeshDict file.

/*--------------------------------*- C++ -*----------------------------------*\ 
  =========                 | 
  \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox 
  \\    /   O peration     | Website:  https://openfoam.org 
    \\  /    A nd           | Version:  8 
     \\/     M anipulation  | 
\*---------------------------------------------------------------------------*/ 
FoamFile 
{ 
    version     2.0; 
    format      ascii; 
    class       dictionary; 
    object      blockMeshDict; 
} 
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * // 

convertToMeters 1; 
vertices 
( 
      (0.000000 0.000000 0.000000) 
      (0.000000 0.009239 0.003827) 
      (0.000000 0.009239 -0.003827) 
      (3.020000 0.000000 0.000000) 
      (3.020000 0.009239 0.003827) 
      (3.020000 0.009239 -0.003827) 
); 
blocks 
( 
      hex (0 2 1 0 3 5 4 3) (40 1 500) simpleGrading (1 1 1) 
); 
edges 
( 
arc 1 2 (0.000000 0.010000 0.000000) 
arc 4 5 (3.020000 0.010000 0.000000) 
); 
boundary 
( 
      inlet 
      { 
           type patch; 
           faces 
          ( 
           (0 1 2 0)
          );
      }
      outlet
      {
        type patch;
         faces
         (
            (3 4 5 3)
          );
     }
     wedge_front
     {
         type wedge;
         faces
         (
             (2 5 3 0)

          );
     }
     wedge_back
     {
         type wedge;
         faces
         (

             (0 3 4 1)
          );
     }
     top
     {
         type wall;
         faces
         (
             (1 4 5 2)
          );
     }
     axis
     {
         type empty;
         faces
         (
             (0 3 3 0)
          );
     }
 );

 mergePatchPairs
(
 );

 // ********************************************************************

Conclusion :

  • We can observe there is no much change in the maximum velocities.
  • The only difference observed is execution time a little high than type-wedge. While the angle increases the error in the maximum velocity is decreased.
  • Though there is not much difference between analytical and numerical results and also with increasing the angle of the wedge,
  • The Courant number is slightly increasing. we can say that the symmetric boundary condition plays an important role in terms of accuracy in the result
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