Challenge

Week 12:Project 2-Meshing of Rear Wheel Holder challenge

OBJECTIVE

A rear wheel panel component is given for mesh and to get the quality output as per given quality parameters and then assign them the thickness

PRODECURE

  • The floor panel component is given for the meshing the component has small parts that are saved in different component files which has been organized to the single whole component and remaining has been deleted

  • Floor panel did not have a solid part so directly worked on the topology cleanup the panel has many missing surface and the surface are overlapping particular for such as case a surface has been masked and check for the proper surface deleted unwanted surface and to unmasked them
  • Small circles that will not meet the quality condition so such surfaces are deleted and the big circle has some gitched to the surface so they are deleted and recreated

  • Completing the geometry cleanup the floor panel has a single surface and various small parts but they attached to it whole component is uniform because of it auto midsurface is done on the component
  • But taking the auto midsurface some of the surface are having glitches which are fixed manually but at some surface fixing them was not giving proper surfaces so that particular parts are deleted and offset them from the parent component
  • Fixing the suraface glitches in the midsurface the floor panel is the big component and has small severe parts on the them to have the proper mesh flow while meshing the component the mesh is started from the right side top part of the component with the element size and following the elements with thier trias managment rule an quality parameters

  • In the middle part of the floor panel there are few parts with narrow and the circle having the issue of warpage and the edges failing for minimum sizes trias such asn issue is fixed by toggling the line at a certain distance and then joining them again
  • While meshing the component there are several fail elements at narrow edges are small surfaces elements that are failing for angle quad skewness taper minimum and maximum size but fixing them as well there are unwanted trim surfaces which are toggled to have one single surface
  • Between the two surface at the sharp edges there are few maximum angle quad minimum angle quads going theme the right angle as mention in the quality parameter by placing the nodes or moving the particular node at a distance maximum or minimumangle quad is fixed
  • The same process is followed for the minimum element size and maximum element size they manually distance to fix these errors and the same is followed to the skewness

  • Due to the surface glitches and some small surfaces there are many warpages in this component which is fixed by the new method checking the degree of the element and then translate the particular element by giving the value by these method some of the warpage is fixed and some of them are by giving direction they folow or spilt the quad into the tria
  • On the same surface due to the warpage the element is not capturing the feature line but in such condition it can be used for better quality output
  • Greeting the quality output now a component is assigned to the thickness of the parent component so the property is created and then thickness is given by the component

RESULT

This floor panel is the one component but has many several small parts and some surface are not offset properly in the auto or manual midsurface due to that the element is having the warpage issue but they are fixed by the translate or moving the nodes at the given direction other issues the edges are narrow so they are fixed by toggling the line and getting at a better distance so the element will not fail but due to warpage fixing there is element which is not capturing the feature line

CONCLUSION

Floor panel is the different concept of hypermesh which gives detail idea about meshing and how to follow the mesh quality and flow as per the given quality parameters also the midsurface is an important concept that understood in the both automatic and manually as checking quality of mesh there are many warpages but they fixed by several methods finally getting the quality output of the floor panel mesh

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