Challenge

Week 12:Project 2-Meshing of Rear Wheel Holder challenge

AIM:

To Extract the mid surface ,clean geometry ,meshing the given components.

Given data:

Target Element Length = 5 Units

S.N Quality Criteria  Value 
1 Aspect Ratio  5
2 Skewness 45
3 Warping 15
4 Taper      0.5
5 Min. Length 2 Units
6 Max. Length 8 Units
7 Min angle Quad 45
8 Max angle Quad 135
9 Min angle Tria 20
10 Max angle Tria 120
10 Tria %  10

Given CAD:

Procedure:

¬ First clean up the given geometry 

¬ After geometry clean up going to extract mid surface.

Extract Mid surface:

¬Then Going to extract mid surface.

¬ This is sheet metal components its have uniform thickness of components.

¬It going to us auto mid surface.

¬create the mid surface  use the above method.

¬ Mid surface created.

Geometry clean up;

¬Now going to remove the unwanted surface told in the question.

 ¬Now delete the surface as shown in above figure these are small size that might be falied in element in meshing.

¬Defeature the small surface this might cause element falied , so defeature the surface.

Meshing:

¬ Now going to start meshing the  given components .

¬Berfore that assign the quality criteria.

¬ Then going set meshing parameter. give size and enable the align,size, skew.

¬Then now start meshing the components.

¬Strat the complex area to clear meshing.

¬ Use split optin to split area by area and meshing .

¬Complete the meshing and now rectifying the element errors.

¬There are some element failed going to clear that.

¬ Go to 2d - quality index - find the errors.

¬ clear all errors.

¬Element failed are cleared .

¬Now check the free edge and conmecting issues in mesh.

¬Verifed there is no free edges.

Assign the thickness:

¬Now assign the thickness go to create property .

¬Then thickness value as given in the T box.

¬ After give thickness to assign to themid surface .

¬ Go the mid surface right click and select the assign open dialog box.

¬Assign the property.

Final model;

Conclusion:

¬Import the geometry, extract the mid surface, clean up ,defeaturing and mesh the components.

¬Learn to mid suraface extraction and Defeaturing.

¬Learn to generate the mesh with low tria.

¬Learn to clear quality issue.

¬Learn to assign the thickness.

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