Week 12:Project-1-Meshing of Door Inner Panel Challenge

Question:-

Follow the Quality Criteria and mesh the given Side door component and assign thickness:

Target Element Length = 4 Units

S.N	Quality Criteria	Value
1	Aspect Ratio	5
2	Skewness	45
3	Warping	15
4	Taper	0.5
5	Min. Length	2 Units
6	Max. Length	6 Units
7	Min angle Quad	45
8	Max angle Quad	135
9	Min angle Tria	20
10	Max angle Tria	120
10	Tria %	10

OBJECTIVE:-

The Aim is to Extract Midsurface of the given Side door Geometrey and Meshing of the model using Hypermesh(RADIOSS) by considering the Quality Criteria given below and Generating mesh on the given component with low tria concentration and proper mesh flow and assign thickness for each component.

Target Element Length=4 Units

Quality Criteria:-

S.N	Quality Criteria	Value
1	Aspect Ratio	5
2	Skewness	45
3	Warping	15
4	Taper	0.5
5	Min. Length	2 Units
6	Max. Length	6 Units
7	Min angle Quad	45
8	Max angle Quad	135
9	Min angle Tria	20
10	Max angle Tria	120
10	Tria %	10

CAD Model Images:-

Components:-

Procedure:-

1. Importing the Model
2. Extraction of Midsurface
3. Topology Cleanup
4. Assiging the Properties
5. Generating the mesh with in the given Quality criteria

1. Importing Model:-

• At first we need to Import the Model File>>Import>>Model>>Select the model>>Import.

2. Extraction of Midsurface:-

• We need to Extract the Midsurface for each component separately by using manual Midsurfacing method.
• Geometry>>Surface edit>>offset>>Select the Surfaces by face>>Enter the offset value>>Check the Vector normal direction>>offset.
• Now go to the autocleanup and give target element size as 4 and edit criteria and give the element Quality criteria values then click on apply.

3. Topology cleanup:-

• After Extraction of the Midsurface Hypermesh may give some Missing Surfaces,Needle faces,Triple cons We need to check if there are any errors if found rectified Immediately by using Quick edit tools.

4. Assiging the Properties:-

• Assign a properties like thickness for the respective components.
• Now Right click on the Midsurface then go to assign and assign the above properties to it.

5. Generating the mesh with in the given Quality criteria:-

• Before generating the mesh divide Geometry in to Rectangles to get a proper mesh flow.
• To generate mesh go to 2D>>automesh>>Element size=4>>mesh type Mixed>>Select the surface>>mesh.
• To get a proper flow edit the mesh by selecting the elements and click on mesh.
• If any element is failing for Quality criteria Then we can use the cleanup tools in qualityindex and we can use translate tool on some areas.

Results:-

Hence Extraction of Midsurface of the Given model and Meshing of the model considering the Quality Criteria and Generating mesh on the given component with low tria concentration and proper mesh flow is obtained.

Final model Images:-

2D Detailed element Representation:-

Conclusion:-

• Learned how to Extract Midsurface.
• Learned how to Generate a mesh according to quality criteria.
• Learned how to optimize the mesh flow