Problem Statement - Plastic Design of a Door Trim panel Creating thickened parts using the master section for reference. Creating the mounting features as per design guidelines in the industry and with master sections. Applying material details Draft analysis & Tooling analysis Creation of parting lines and checking tooling…
Sumit Kumar Singh
updated on 05 Aug 2023
Project Details
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Read more Projects by Sumit Kumar Singh (19)
Roof Design
Overview:The automobile roof is the top part of a vehicle that shields passengers from sunlight, wind, and rain. Designing the roof considers different weather situations. While it adds to the vehicle's style, the roof must also be structurally strong to ensure passenger safety. Vehicle roofs are susceptible to intense…
19 Aug 2023 12:47 PM IST
Week 12- Final project
Problem Statement - Plastic Design of a Door Trim panel Creating thickened parts using the master section for reference. Creating the mounting features as per design guidelines in the industry and with master sections. Applying material details Draft analysis & Tooling analysis Creation of parting lines and checking tooling…
05 Aug 2023 07:03 AM IST
Fender Design
Fender : A car fender is a crucial component of a vehicle's exterior body paneling. It is typically located above the wheel well and covers the area between the vehicle's hood and door, extending to the rear portion of the car. The fender serves multiple purposes, including protecting the wheel well and the sides…
29 Jul 2023 02:56 AM IST
Fender Design - Wheel Arch Challenge
Fender : The fender is a component located on the sides of a vehicle, specifically designed to enclose the engine compartment. Its primary function is to provide protection against sand, small stones, and mud particles that may enter the engine area when the wheels are rotating. Additionally, fenders play a crucial role…
02 Jul 2023 10:51 AM IST
Section Modulus calculation and optimization
Moment of Inertia: The moment of inertia is a measure of an object's resistance to changes in its rotational motion around a particular axis. It quantifies how mass is distributed within an object or a cross-sectional shape. The moment of inertia is denoted by the symbol "I." The section modulus is a property of a cross-sectional…
01 Jul 2023 06:39 PM IST
Hood design-Week 2
A car hood, also known as a bonnet, is the hinged cover that protects the engine compartment of a vehicle. It is typically located at the front of the vehicle and can be opened to allow access to the engine for maintenance or repairs. The design and construction of a car hood take into consideration various factors to…
01 Jul 2023 08:55 AM IST
Underbody Coating
There are several types of coatings that are commonly applied to the Body in White (BIW) of a car. These coatings serve various purposes such as protection, aesthetics, and functionality. Here are some of the types of coatings used on the BIW of a car: E-Coat (Electrocoat): E-Coat is an electrodeposition coating process…
25 Jun 2023 11:04 AM IST
Benchmarking
Considering Mr. D.S. Pughazhyendhii's requirements of a car for his family in Bangalore and occasional long trips to Madurai, here are some suitable options within his budget of 8 to 10 lakhs: SPECIFICATIONS KIA SONET TATA NEXON HYUNDAI AURA MARUTI SUZUKI DZIRE COST ON-ROAD (in lakhs) 7.8-14.9 7.8-14.5 6.33-8.9 6.5-9.4…
25 Jun 2023 10:46 AM IST
Week 11 - Project - A pillar Design with Master Section
PFA.
23 Jun 2023 06:05 PM IST
Week 10 - Challenge 3 - Door Trim Lower with Engineering Features
Steps to create the Model: Create a point at (0,0,0) & a dummy tooling axis as shown in Fig with a yellow line. Use draft analysis to check the coreectness of tooling axis, if the surface are above or equal to 3deg draft then proceed further. I have added a side core tooling axis to clear the pocket. If we will try…
20 Jun 2023 06:27 PM IST
Week 10 - Challenge 2- Attachment Feature Creation (Dog House)
Steps to create the Model: Create a point at (0,0,0) & a dummy tooling axis as shown in fig with yellow line. Use draft analysis to check the coreectness of tooling axis, if the surface are above or equal to 3deg draft then proceed further. Offset all planar surfaces opp. to Class-A. Extrapolate & Trim them one…
18 Jun 2023 06:49 PM IST
Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)
Door Handle Surface-B & Surface-C creation along with draft analysis, ribs & bosses. Steps to create the Model: Create a point at (0,0,0) & a dummy tooling axis as shown in fig with yellow line. Use draft analysis to check the coreectness of tooling axis, if the surface are above or equal to 3deg draft then…
17 Jun 2023 08:15 PM IST
Week 9 - Challenge 3 - Bumper
Steps for Bumper Part Creation are as follows: 1) Create a point taking any point as reference using point command. 2) Create dummy axis in X Direction, use draft analysis tool to check weather this dummy axis can be used as main tool axis. As, all surface is above 3 deg w.r.t dummy axis , so we can…
13 Jun 2023 05:55 AM IST
Week 9 - Challenge 2 - Switch Bezel Design
Steps for Plastic Part Creation are as follows: 1) Create a point on the flat surface using point command and in drop down select "on the surface" enter the value 0.00mm so you can gat its geometiric center. 2) Create intrsections of every draft surfaces which is required to examine. Use the bijection line tool to create…
11 Jun 2023 03:51 AM IST
Week 9 - Challenge 1 - Base Bracket Design
Steps for Plastic Part Creation are as follows: 1) Create a point taking hole as center & create ab axis system taking input as point. 2) Create intrsections of every draft surfaces which is required to examine. Use bijection line tool to create bijection between them. The final line you will get will be tool axis.…
06 Jun 2023 08:20 AM IST
Week 7 Challenge - Assembly Workbench
PFA
29 May 2023 04:21 AM IST
Week 14 challenge
The Assemly is created in following steps- 1) The body is contrained with CSYS of body and CSYS of assembly file. 2) The the shaft is constrained using Axis Align and distance mate from bottom of shaft and lower body surface. 3) The plate is mounted using the two holes axis align and touch align command. 4) The screw axis…
23 Apr 2023 07:55 AM IST
Project - Data Handling and Interpolation
%Project - Data Handling and Interpolation %Reading excel file & storing it to variable Input_data=xlsread('VI.xlsx'); %Assigning different columns to diff. variables V=Input_data(:,1); I=Input_data(:,2); vq=-17.3:0.1:0.9; %Creating interpolation using interp1 fn iq=interp1(V,I,vq,'spline'); %Graph ploting & labeling…
13 Mar 2023 02:04 PM IST
Project - Analysis of a practical automotive wiring circuit
1. Earthing, Light/Dome Light/Foot Selector/Limit Switches, Connecting Wires, Bulb-Tail Stop, Battery, Fuse, Buzzer-Horn, Ammeter, Ignition Coil - Transformer, Breaker-Switch & Capacitor, Starter Motor, Generator, Regulator, Spark Plug 2. Battery - It is used to store electrical energy in chemical form. When the needed…
17 Jan 2023 05:47 PM IST