Week 11 - Final project
INTERIOR CAR DOOR TRIM DESIGN:
AIM:
To design INTERIOR CAR DOOR TRIM DESIGN using given Class A surface. To create a thickness to it and create flange dog house, push pin, heat sink using a given input as master section. To check tooling feasibility check for manufacturing.
INPUT GIVEN:
CLASS A SURFACE INPUT:
INPUT MASTER SECTION:
DOOR ARM REST: 
DOOR ARM SPLIT INTO TWO PARTS:
DOOR ARM REST 01:
CHECKING QUALITY OF CLASS A SURFACE:
- Checking a class a surface using a command of boundarycommand there is any opening patch a surface locally.
FINDING MAIN TOOL DIRECTION:
To find tooling axis I am using method of POINT&DIRECTION method
DRAFT ANALYSIS A CLASS A SURFACE:
CREATION OF CLASS B SURFACE:
CREATION OF CLASS C SURFACE:
multi section surface, fill commands.
MERGE A SURFACE CLASS A,B,C:
- Merging a class A,B,C surface are merged together to get sold model.
CREATING FEATURES:
DRAFT ANALYSIS A SOLID MODEL:
Green color highlighted area having 3deg and above.
FINAL PART:
DOOR ARM REST 02:
CHECKING QUALITY OF CLASS A SURFACE:
FINDING MAIN TOOL DIRECTION:
DRAFT ANALYSIS A CLASS A SURFACE:
CREATION OF CLASS B SURFACE:
CREATION OF CLASS C SURFACE:
MERGE A SURFACE CLASS A,B,C:
CREATING FEATURES:
DRAFT ANALYSIS A SOLID MODEL:
FINAL PART:
MAP POCKET 01:
CHECKING QUALITY OF CLASS A SURFACE:
FINDING MAIN TOOL DIRECTION:
DRAFT ANALYSIS A CLASS A SURFACE:
CREATION OF CLASS B SURFACE:
CREATION OF CLASS C SURFACE:
MERGE A SURFACE CLASS A,B,C:
CREATING FEATURES:
DRAFT ANALYSIS A SOLID MODEL:
FINAL PART:
MAP POCKET:
CHECKING QUALITY OF CLASS A SURFACE:
FINDING MAIN TOOL DIRECTION:
DRAFT ANALYSIS A CLASS A SURFACE:
CREATION OF CLASS B SURFACE:
CREATION OF CLASS C SURFACE:
MERGE A SURFACE CLASS A,B,C:
CREATING FEATURES:
DRAFT ANALYSIS A SOLID MODEL:
FINAL PART:
LOWER SUBSTRATE:
CHECKING QUALITY OF CLASS A SURFACE:
FINDING MAIN TOOL DIRECTION:
DRAFT ANALYSIS A CLASS A SURFACE:
CREATION OF CLASS B SURFACE:
CREATION OF CLASS C SURFACE:
MERGE A SURFACE CLASS A,B,C:
CREATING FEATURES:
DRAFT ANALYSIS A SOLID MODEL:
FINAL PART:
ASSEMBLY MODEL DRAFT ANALYSIS:
ASSEMBLY MODEL:
DETAILED VIEW FOR ASSEMBLY:
ASSEMBLY OF PUSH PIN:
FINAL ASSEMBLY MODEL:
CONCULSION:
INTERIOR DOOR TRIM Design completed using input of class A surface with help software using CATIA V5 and With as per OEM standard and Tool feasibility check for manufacturing.