Challenge

Week-11 Challenge: Braking

  1. For a defined driving cycle, calculate the energy required for braking.

consider UDDS for calculation of breaking energy

Vehicle Braking Calculation
Input Parameters
Kerb Weight (kg) 800
Pay Load (kg) 100
Braking Energy Calculation
Initial Velocity(Km/hr) 80
Initial Velocity(m/sec) 40
Final Velocity(Km/hr) 0
Final Velocity(m/sec) 0
Time(s) 20
Energy(J) 720000
Deceleration (m/s^2) -20
Deceleration Force (N / Kg m/s^2) -176580
Deceleration Power (KW) 42
Braking Power (KWh) 0.011666667

kinetic energy of vehicle while moving is converted into breaking enegy hence

Breaking energy =0.5*m*v^2

calculations are done in excel sheet with apropriate formulae.

2. Why electric motor can’t develop braking torque at high speed similar to starting? How electric and mechanical brakes are coordinated?

Electric Motor Braking :

Eectric motor can’t develop braking torque at high speed similar to starting,Electric motor can't develop braking torque at high speed similar to starting, because Braking Torque of an EV Motor is not as high as the Acceleration Torque. Therefore Regenerative braking is cannot happen so effectively that we can get all the power back to the battery.

Braking is the process of controlling the velocity of an object by inhibiting its motion. An object in motion possesses kinetic energy and to bring the object to a stop this kinetic energy must be removed. Removing the kinetic energy can be accomplished by dissipating the energy to the atmosphere through friction or by converting it into another form of energy. The most common type of braking is a mechanical brake which inhibits motion through friction brake pads. A mechanical brake applies a friction force to convert the kinetic energy of the vehicle into thermal energy which then dissipates into the atmosphere. Braking systems which don't use friction are referred to as Regenerative Braking System (RBS). In RBS, the kinetic energy is converted into other forms of useful energy, which can be stored for later use, increasing fuel efficiency.

As with any system, the process of braking must follow the principal of conservation of energy. Energy cannot be created or destroyed but only converted from one form to another,

Einput=Eoutput

The energy present in an object in motion is given by the following equation:

KE=1/2m*v^2

where,

m- mass of the object in Kilogram(Kg),

v - velocity of the object in meters per second(m/s),

From this above equation, and assuming the mass of the object is constant, it is clear the in order to remove the kinetic energy from the system, the velocity must be brought to zero. which is difficult with electrical breaking .

COORDINATION BETWEEN ELECTRIC AND MECHNAICAL BRAKING
In a electric Motor the Total Brake distribution is in two aspects which are Electrical Brake which is called Regenerative Brake and Mechanical Brake or Classical Brake with hydraulic cylindrical system. Brake Force distribution must be uniform, If the Regenerative braking power requirement is more than the charging limit of the battery or more than regenerative capacity of the machine we must apply Mechanical brakes as well. In practical case the combination of these two is applied. So usually it is combined response of Mechanical brake and Regenerative brake. The reason for how these brake force are combined, that particular phenomena is called Brake Control Strategies. There are two Brake Control Strategies, which are
Series - In case of Series we apply Mechanical brake and Regenerative electric brake one after another. We can apply only one brake strategy at a time either apply Regenerative or apply Mechanical brake.
The Series Brake Control Strategy has further classification, that is based on whether we want comfort of driver or Brake behaviour compared to energy efficiency.
Parallel - In case of Parallel we apply both brakes simultaneously. This Particular Parallel braking is going to happen both at a time.
Electric Driven Intelligent Brake (EDIB) is a combination of Hydraulic brake or Mechanical brake along with a Regenerative brake. It is a Parallel braking technique. The Control criteria such that at low speed use regenerative braking higher and at high speed or during initial braking period we actually combine the both.
3.Make a MATLAB program which plots contour of given motor speed, torque and efficiency values. Attach the code as a .m file attach a screenshot of all the plots.

Contour : contour(Z) creates a contour plot containing the isolines of matrix Z, where Z contains height values on the x-y plane. MATLAB automatically selects the contour lines to display. The column and row indices of Z are the x and y coordinates in the plane, respectively. `

'contour(X,Y,Z)' specifies the x and y coordinates for the values in Z.

Step-1 : Assign Input of Speed and Torque in an array using 'linspace' Command and allocate Constant Values for four losses(Copper Loss, Iron Loss, Windage Loss and Constant Motor Loss)

Step-2 : Mesh the Speed and Torque values using 'meshgrid' command.

Step-3 : Calculate the Output Power by multiplying Speed and Torque values.

Step-4 : Calculate Copper Loss, Iron Loss, Windage Loss using those formulas.

Step-5 : Calculating Inputpower by adding Output Power and Four Losses(Copper Loss, Iron Loss, Windage Loss and Constant Motor Loss).

Step-6 : The ratio of Output Power and Input Power we can get the Efficiency.

Step-7 : Now Set the Efficiencies for which a contour will be plotted. The range of contour efficiency is to plot from 70% to 93% efficiency. V is the Mapping of those efficiency points.

Step-8 : Plot the Contour Efficiency using 'contour' command and plot Speed,Torque,Efficiency and V.

Step-9 : Now plot a contour of Power Output. Plotting contour of 8kw and 10kw of a Motor.

Step-10 : Run the Program and get the Motor Speed-Torque Efficiency Contour Plot.

clear all
clc
% Plotting Efficiency Contour for Electric Motor
%Input of Speed & Torque
Speed=linspace(1,1000);
Torque=linspace(1,250);
%Losses
kc=0.2; % For Copper Loss
ki=0.008;% For Iron Loss
kw=0.00001;% For Windage Loss
C=20;% For Constant Motor Loss
%Meshing
[S,T]=meshgrid(Speed,Torque)
%Calculating Power = Speed * Torque
Outputpower=(S.*T);
%Calculating Losses
Cu=(T.^2)*kc;%Copper Losses
Fe=S*ki;%Iron Losses
W=(S.^3)*kw;%Windage Losses
Inputpower = Outputpower+Cu+Fe+W+C;
Efficiency = Outputpower./Inputpower;
%Now Set the Efficiency to plot Contour
V=[0.70,0.80,0.85,0.90,0.91,0.92,0.925,0.93];
box off
grid off
contour(S,T,Efficiency,V)
xlabel('Speed(rad/s)')
ylabel('Torque(Nm)')
title('Motor Speed-Torque Efficiency Contour Plot')
hold on
The above Plot shows the Motor Speed-Torque Efficiency Contour Plot. A Point is denoted in innermost contour line is group of efficiencies which is highest value of the efficiency as 93%, because where the height is maximum and another point is denoted outermost contour line is contain group of efficiencies which is the lowest value of efficiency as 70%, because where the height reduces. Increasing efficiency order as going inward and Decreasing efficiency order as going outward.
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