Week 11- Assembly Workbench

    RENDERING AND MODELLING OF AMERICAN CHOPPER BY USING SOLIDWORKS INTRODUCTION: In this project we will try to understand and learn the features which are used to do a part modeling and rendering by using solidworks and solidworks visualize solidworks is a software which helps to design and model three…

    STATIC STRUCTURAL ANALYSIS ON SHEET METAL BENDING USING ANSYS WORKBENCH OBJECTIVE To perform static structural analysis on sheet metal bending for different materials mentioned in the following case study, Case 1: The material of the sheet for analysis are i.e., i) Aluminium Alloy 1199, ii) Copper…

Week 3 Verification of Weld Joints   VERIFICATION OF WELD JOINTS USING ANSYS OBJECTIVE 1. To simulate three different types of welding using three different weld materials, Case 1: Weld Material used is Stainless Steel. The material of plates and ribs are also Stainless Steel. Case 2: Weld Material…

DESIGN OF FIX PIN AND RETRACTABLE PIN UNIT INTRODUCTION The fix pin and the retractable pin units are hole constraining fixtures for car panels. FIXED PIN UNIT: Fixed pin unit is a unit designed to locate the car panel using pins. The parts of fixed pin are: Pin Pin retainer Shim / spacer Block Blade or Adapter plate Riser.…

Development of a Door Trim panelAimTo create B&C Surface Far a Given A_SurfaceTo develop all Engineering Features (Push clip, Dog House, Heat Stake, Flanges, Screw Boss) For a given component.Note:- All Feature sketches and Thickness for the component are taken from the master Section.Given SurfaceDeveloped SurfaceTools…

INTRODUCTION Assembly modeling is a technology and method used by computer-aided design and product visualization computer software systems to handle multiple files that represent components within a product. The components within an assembly are represented as solid or surface models.   OBJECTIVE To create assemblies…

AIM: To design a B pillar with the given mastersection to follow the design criteria and thickness and thereby devolop a closed volume part. INTRODUCTION: The B-pillar is the post between the front and back seat doors of a car, connecting the roof to the body. It can also be defined as the vertical roof support structure…

    Door Applique Design with Engineering Features  INTRODUCTION Engineering features are nothing but features or extensions on the plastic components. There are many engineering features like rib, dog house, screw boss, heat stakes, locators, etc. which helps in fixing and strengthening the components and…

AIM: To create the Screw boss and Dog House for the Centre console coin holder by considering the design rules. OBJECTIVE: General Guidelines for Bosses:   Draft  - 0.5 degrees on walls of boss   Thickness -  Typically 40%* of the nominal wall at the base.   Height to Diameter Ratio -  3:1   Radii - 0.25mm maximum radii.  …

AIM - To create the rib for the Centre console coin holder considering the design rules. PROCEDURE - The coin holder part is shown below: The tree structure of the component is shown below: Tooling axis - The tooling axis is defined as the direction in which the mold opens or core and cavity opens and closes.…

AIM - To create the core and cavity block for the switch bezel. PROCEDURE - The switch bezel that was created is shown below: The tree structure of the component is shown below: First, i will do the draft analysis of the model. For draft analysis, i need a tooling axis. Tooling axis - The tooling axis is defined as the…

OBJECTIVE The objective of the project is to design the Door Arm Rest from the Class-A surface to the final solid model and the draft analysis on the model is also performed for the created tooling direction. INTRODUCTION Draft analysis helps to detect if your drafted part is easily removable from the mould (in case of…

  Coin Holder Design Introduction: Coin holder is a plastic trim part which is usually placed between the driver and co-driver seat. In this challenge we will be creating a solid model of the coin holder with Class A surface as the input. Tooling Axis Creation: i. Main Tooling Direction: In this model the walls of the…

  AIM - To Create the Switch Bezel Plastic component through the given Class-A surface. And to perform the draft analysis on the model. PROCEDURE - Here Class A Surface which is given to me is shown below: Now from the above-shown fig. I have to create the solid component creating the CLASS B and CLASS C…

  AIM - To create the Base Bracket Plastic component through the given Class-A surface and to perform the draft analysis on the model. PROCEDURE - Here Class A Surface which is given to me is shown below: Now from the above-shown fig. I have to create the solid component creating the CLASS B and CLASS C surface. so first…

  AIM: Create the tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the model. THEORY: For any plastic component to be designed using injection molding a slightly tapered surface needs to be provided for smooth movement of the product after it is manufactured…

OBJECTIVE: To Calculate the section modulus for the previously designed hood and optimized hood. To Come up with the new section that has improved section modulus of the previous section. MATERIAL OF THE HOOD: Stainless steel AISI 302 – cold-rolled – y = 520 MPa   SECTION MODULUS: Section modulus…

OBJECTIVES              To Perform a static structural analysis on the Rail wheel and Track setup Case 1: Multiply the bearing load by 5 times and compare the results with the load of 100000 N (As done in week 2 video). Compare the Total Deformation, Equivalent stress and the life under both the loads Case 2: Implement…

https://drive.google.com/drive/folders/1bbBog-Cv7E1r0KSPIRgsvtqRd25C1nNX?usp=sharing Introduction: A second order ordinary differential equation is an ordinary differential equation in which any derivatives with respect to the independent variable have order no greater…

Objective : 1) Carry out a static structural analysis to find out Equivalent stress, Total deformation and Stress intensity. 2) Using three different sizes of mesh 4, 5 and 6 to perform grid dependency test. 3) Comparing the three results on the basis of solution.   Introduction :  Grid dependence test…

Hood :          The Hood or bonnet is the hinged cover over the engine of motor vehicles that allows access to the engine compartment or trunk on rear-engine for maintenance and repair.          The bonnet system is an access panel to the engine…

What is Design Methodology? So in this methodology we  learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the particular component…

What is the process of project execution activity? Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. There are various step involved in project. Below fig. show flow chart of project activities. …

CASE 1- For the first case in which we have to take a cast iron(ductile) as material for the spur gears and then we have to perform analysis on it. -So, in this case I take material Ductile Iron grade 120-90-02 and its mechanical properties is noted from matweb site. Its properties are as follows- Density 7.20g/cm3 Ultimate…

What is BIW & define its parts? BIW (Body in white):                                                                                                                     BIW is termed before painting & before moving parts (doors, hoods, and deck lids as well as fenders), the motor, chassis sub-assemblies, or trim (glass,…

  Aim : To perform static structural analysis to determine the stress concentration on a plate with holes.   Objectives :  1) Design a plate with a hole model. (Case 1) 2) Design a plate with three holes of different diameter. (Case 2) 3) Determining the maximum deformation and stress developed…

Title of the Project :  BOX ASSEMBLY USING NX CADD SHEETMETAL WORKBENCH Objective :  THE MAIN OBJECTIVE IS TO DESIGN THE GIVEN BOX BY NXCADD USING SHEETMETAL COMMANDS  INTRODUCTION : Sheet metal fabrication is the process of turning flat sheets of steel or aluminium into metal structures…

TITLE :            METAL BRACKET OBJECTIVE :   TO CREATE THE METAL BRACKET BY NX SOFTWARE WITH PROPER COMMANDS INTRODUCTION : Basically, the word sheet metal working refers to the manufacture of products, components and parts made of metal. In addition to welding,…

ROOF RAILS WITH BOW ROOFS :  The external sheet metal part is called roof panel which is mounted on and supported by roof bows. The inner fitment is called head liner or roof liner. On acar or truck, it's called a roof. TYPES OF ROOFS INTHE CARS FRONT BOW ROOF  REAR ROOF CENTER BOW ROOF  BOW ROOF 1,2,&3

SHEET METAL :  Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking and it can be cut and bent into a variety of shapes. Countless everyday objects are fabricated from sheet metal. THESE ARE SOME OF THE SHEET…

Fender: Fenders are those intricate panels of sheet metal that you see on the side of your vehicle, right by the door and over and around the front and rear wheels. Oftentimes they take the shape of the wheels. Some fenders are integrated into the anatomy of the automobile but some are stand alone panels which may be bought…

WHEEL ARC AREA :  In this the wheel arc area is calculated forthe safety of pedestriens. I have used the Europen std to statisfy the std.

Evolution of the Automotive Body Coating :  Abstract: Automotive coatings and the processes used to coat automobile surfaces exemplify the avant-garde of technologies that are capable of producing durable surfaces & expectations of appearance, Because of advancements directed at understanding the how, why, when,…

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https://drive.google.com/drive/folders/1rTFJyp2UnsKz4AilX54SZ5cnZFcOVavE In this challange i learnt sweep commands,using spline commands and insecting the splines,howtouse the mirror commandand how to use apperiance commande.