Challenge

Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

Given A Surface and points

Tooling Axis Creation

To create tooling axis:

  • The open boundary was extracted and then a bisecting line was created using that in between the non-parallel boundary lines.

B -Surface Creation

To create a B-Surface :

  • The A-surface was offested using offset surface command by 2.5 mm.
  • Some patches were still there that was filled using splines, multiextract and multisurface command.

C- Surface creation

To create a C-surface:

  • Using the boundary command we extarcted the boundary of A-surface .
  • Two different profiles were extarcted during that process .
  • Both the profiles were sweeped in tooling axis direction with some draft angle (3 degrees in our case) in either parallel or perpendicular direction whatever was required there.

Creation of A -C Surface

  • Joined the A and Surface using the join command.

Creation of closed surface

  • Closed Surface was created when we trimmed B-surface with A-C Surface.

Draft Analysis for closed surface

Draft Analysis was done on the closed surface as shown the results below:

The surface file woud then be converted to solid part file using close surface command in part modelling section.

Creation of Four way locaters

  • Two four -way located have been created as per the given image reference in the task above.
  • Those are placed in such a way to restrict multiple DOF for the door trim .

Creation of heat stakes

Heat Stakes were created using the points given in the task and according to the tutorial vidoes:

Draft Analysis for the completed part file

Draft Analysis was done on the completed part file as shown below:

Below down there is a completed part file , you can access the zip file attached down below with these screen shots.

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