Challenge

Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

WEEK 10 CHELLANGE 3 ( DOOR TRIM LOWER WITH ENGINEERING FEATURES)

TOOLING AXIS CREATION:

DRAFT ANALYSIS:

USED TOOLING AXIS TO LOCATE COMPASS
GIVEN POSITIVE VALUE OF 3 DEGREE FOR THE SURFACE
AS SHOWN BELOW SURFACE HIGHLITED IN GREEN COLOR WHICH REPRESENT ALL FACES HAVING DRAFT OF MORE THEN 3 DEGREE WITH RESPECT TO TOOLING AXIS.

CLASS B SURFACE CREATION:

OFFSETED CLASS A SURFACE BY 2.5 MM INSIDE
CORRECTED ERROR CREATING FACES USING MULTIPLE EXTRACT, EXTRACT, TRIM, UNTRIM, JOIN AND FILL COMMAND
EXTRACTED WHOLE SURFACE FOR LITTLE AMMOUNT USING BOUNDRY COMMAND

CLASS C SURFACE CREATION:

HIDED CLASS B SURFACE
USED BOUNDRY COMMAND FOR CLASS A SURFACE AND LIMITED IT FOR SURFACE PERALLEL TO TOOLING AXIS
USED SWEEP COMMAND WITH REFERANCE TO SURFACE A 90 DEGREE ANGLE
USED BOUNDRY COMMAND AGAING FOR SURFACE PERPENDICULAR TO TOOLING AXIS
SWEEPED BOUNDRY IN DIRECTION OF DRAFT WITH 3 DEGREE
USED BOUNDRY COMMANT FOR INTERNAL HOLOW BOUNDRY AND SWEEPED IT WITH REFERANCE TO SURFACE AT 90 DEGREE
JOINED ALL C SURFACES USING TRIM COMMAND

FINAL SURFACE JOIN:

RIB CREATION:

CREATED LINE ON SURFACE
SWEEPED LINE IN DIRECTION OF DRAFT WITH TOOLING AXIS AT 1.5 DERGEE
USED THICKED COMMAND AS SEPERATE BODY OF PART WORK BENCH THICKEN IT FOR 1MM AS PER CALCULATION
GIVEN DRAFT TO ALL FACES OF 0.5 DEGREE
GIVEN FILLET TO ALL EDGES OF 0.25MM
COPPIED BODY FOR REQUIRED NUMBER AND PASTED
USED POINT TO POINT TRANSLATE COMMAND TO MOVE ALL THE COPIED BODY TO GIVE PROPER LOCATION
USED UNION TRIM BOOLEAN OPERATION TO MERGE RIBE WITH MAIN BODY BY REMOVING EXTRA MATERIAL

DOG HOUSE CREATION:

CREATED POINT ON SURFACE
CREATED PLANE ON POINT USING PARELEL PLANE - POINT METHOD
DRAWN SKETCH OF DOGHOUSE
EXTRUDED SKETCH AS SURFACE IN DIRECTION OF TOOLING AXIS
THICKENED IT AS PER CALCULATION IN SEPERATE BODY
GIVEN DRAFT OF 0.5 DEGREE TO ALL THE OUTSIDE FACES IN DIRECTION OF TOOLING AXIS
CREATED SIDE CORE TOOLING AXIS AT SAME POINT OF MAIN TOOLING AXIS
GIVEN DRAFT OF 0.5 DEGREE TO ALL THE INSIDE FACES IN DIRECTION OF SIDE CORE TOOLING AXIS
CREATED THIN WALL TOUCHING MAIN BODY BY USING SURFACE SPLIT COMMANT (THICKNESS 1MM AS PER CALCULATION)
GIVEN FILLETS OF 1.5MM TO ALL THE EDGES
COPIED FINAL BODY AND PASTE IT AS SPECIAL WITH LINK
MOVED BODY USING POINT TO POINT TRANSLATION AND ROTATED IT TO LOCATE PROPERLY AS MENTIONSE
USED UNION TRIM BOOLEAN OPERATION TO MERGE ALL DOGHOUSE WITH MAIN BODY

4 WAY LOCATOR CREATION:

CREATED POSITIONED SKETCH ON GIVEN POINT
CREATED CROSS USING LINE COMMANT
EXTRUDED AS SOLID BODY IN SEPERATE BODY BY GIVING TI THICKNESS
GIVEN DRAFT OF 0.5 DEGREE TO ALL FACES BY MEKING BOTTOM SURFACE AS NUTRAL
GIVEN ENTRY CHEMFAR TO SIDE EDGES
GIVEN FILLET TO ALL THE FACES
COPIED THE BODY AND PASTED AS SPECIAL WITH RESULT AND LINK
USED UNION TRIM BOOLOEAN OPERATION TO JOIN ALL LOCATORA WITH MAIN BODY BY TRIMMING EXTRA PART

HEAT STACK CREATION:

CREATED SURFACE ON DESIRED POINT AND STARTED POSITIONED SKETCH
CREATED CIRCLE WITH 1MM OFFSETED CIRCLE
EXTRUDED IT FOR 15MM(LESS THEN LOCATOR SO THAT IT CAN FIRST LOCATE POSITION THEN JOIN) AS SEPERATE BODY
COPPIED BODY AND TRANSLATED ALL BODY TO GIVEN POINTS USING POINT TO POINT TRANSLATION
JOINED ALL HEAT STAKES WITH MAIN BODY USING UNION TRIM BOOLEAN OPERATION

AT THE END GIVEN FILLET OF 0.25MM TO ALL THE EDGES OF ENGINEERING FEATURES TOUCHING MAIN BODY

DRAFT ANALYSIS OF FINAL BODY:

USED TOOLING AXIS TO LOCATE COMPASS FOR DRAFT ANALYSIS AND SELECTED BODY FOR ANALYSIS
THE MAIN BODY HIGHLITED IN GREEN AT 3 DEGREE DRAFT AS ALL THE ENGINEERING FEATURES GIVEN DRAFT OF 0.5 DEGREE
AT O.45 DEGREE ALL THE BODY HIGHLITED IN GREEN COLOR WHICH REPRESENTS COMPONENT IS HAVIND PROPER DRAFT TO BE MANUFECTURED.

HEAT STACK SHOWN RED AS IT IS NOT HAVING DRAFT

DIFFERENT PRESPECTIVE VIEW OF FINAL PART

Ship work like this
in your own course.