Week 9 - Challenge 1 - Base Bracket Design

WEEK 9 ( BASE BRACKET B AND C SURFACE CREATION)

TOOLING AXIS CREATION

• DEFINED BEST TOOLING DIRECTION AS PER EASY EJECTION OF FINAL PRODUCT
• CREATED DUMMY TOOLING AXIS AS PER SELECTED DIRECTION
• INTERSECTED MODEL AT TOOLING AXIS POINT ON YZ PLANE
• CREATED LINES ON SAME PLANE WITH THE REFERENCE OF INTERSECTING SKETCH USING POINT TO POINT PROPOGATION
• CREATED FINAL TOOLING AXIS USING BISECTING METHOD FOR THIS SELECTED BOTH REFERENCE AXIS OF PREVIOUSLY CREATED AND CENTRE POINT OF DUMMY TOOLING AXIS.\
• DRAFT ANALYSIS AND C SURFACE IS CREATED WITH REFERENCE OF FINAL TOOLING AXIS

DRAFT ANALYSIS

• FOR DRAFT ANALYSIS USED FINAL TOOLING AXIS AS REFERANCE
• PLACED COMPASS ON TOOLING AXIS AND SELECTED CLASS A SURFACE FOR ANALYSIS
• USED MINIMUM 3 DEGREE DRAFT FOR QUICK ANALYSIS AND MAXIMUM 20 DEGREE DRAFT FOR FULL ANALYSIS
• GREENCOLOR REPRESENTS GOOD DRAFT ANGLE OF DRAFT FOR QUICK ANALYSIS
• IN FULL ANALYSIS SYAN COLOR REPRESENG MINIMUM DRAFT ANGLE WHERES RED REPRESENT MAXIMUM ANGLE
• AS IN BOTH ANALYSIS IT SHOWS DESIGN IS HAVING GOOD DRAFT ANGLE.

*SCREENSHOT OF BOTH IS MENTIONED BELOW

PLASTIC SURFACE DRAFT ANALYSIS IN MENTIONED BELOW

SCREENSHOT OF FINAL SOLID MODEL WITH DRAFT ANGLE COLOR CODE

RED COLOR REPRESENTS DRAFT.

DIFFERENT ORIENTATION OF FINAL MODEL