Week 9 - Challenge 2 - Switch Bezel Design

WEEK 9 CHELLANGE 2 ( SWITCH BEZEL)

TOOLING AXIS CREATION:

FOR MAKING PROPER TOOLING AXIS FOLLOWING STEPS ARE FOLLOWED:

• EXTRACTED BASE SURFACE OF POCKET FOR TOOLING AXIS CENTRE POINT
• USED POINT ON SURFACE METHOD TO PLACE POINT ON CENTRE OF SURFACE
• INCERTED NEW AXIS SYSTEM ON SAME POINT
• INITIATED POSITIONED SKETCH ON YZ PLANE WITH POINT AS PROJECTION POINT
• PROJECTED A SURFACE ON YZ PLANE FOR REFERENCE
• DRAWN TWO LINE CO-LINEAR TO SIDE WALL PROJECTIONS
• CREATED BISECTING LINE ON THE CENTRE POINT USING SIDE WALL LINES.
• INITIATED POSITIONED SKETCH ON ZX PLANE WITH CENTRE POINT AS PROJECTION POINT
• PROJECTED VISIBLE SIDE WALL ON PLANE FOR REFERENCE AND CREATED ANOTHER LINE FROM CENTRE POINT AT ANGLE OF 6`DEGREE`FROM PROJECTED LINE.
• NOW USED BISECTING LINE COMAND TO CREATE FINAL TOOLING AXIS
• SELECTED AXIS OF YZ PLANE AND XZ PLANE AXIS FOR AXIS CREATION AT CENTRE POINT.
• FINAL TOOLING AXIS IS HIGHLITED WITH PURPLE COLOR.

STEPS FOR DRAFT ANALYSIS ARE MENTIONED BELOW:

CLASS A SURFACE DRAFR ANALYSIS:

• IN DRAFT ANALYSIS USED COMPASS TO LOCATE AXIS SYSTEM
• LOCATED AXIS SYSTEM ON FINAL TOOLING AXIS
• AFTER PROPER PLACEMENT LOCKED COMPASS AND SELECTED SURFACE
• GREEN COLOR REPRESENTS DRAFT ANGLE MORE THEN 3 DEGREE
• RED COLOR REPRESENT DRAFT BETWEEN 0 TO 3 DEGREE
• BLUE REPRESENT NEGATIVE
• ALL THE SURFACE ARE HIGHLITED WITH GREEN COLOR WHICH REPRESENTS SURFACE HAS GOOD DRAFT TO MANUFECTURE.

FINAL PART DRAFT ANALYSIS:

• AFTER FINAL PART PREPARED PERFORMED DRAFT ANALYSIS ON THE PART,
• USED SAME TOOLING AXIS FOR COMPAS PLACEMENT AND ANALYSED THE PART DRAFT
• PERAMETERS ARE KEPT SAME AS ABOVE SURFACE ANALYSIS
• PART HIGHLITED IN GREEN COLOR WHICH REPRESENT FINAL PREPARED PART WITH A, B AND C SURFACE HAS GOOD DRAFT TO BE MANUFECTURE IN INJECTION MOLDING.

DIFFERENT ORIENTATION OF FINAL PART WITH PROPER COLOR CODE INDICATIONS: