Week 10- Assembly Workbench

AIM- To prepare a flattened-view of a previously created harness assembly OBJECTIVE- The objective of this project is to create a flattened-view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on the…

Let, we have provided the harness layout as below and accordingly we have to route it. For that we have to make assumption for harness bundle diameters and use DT connectors. Step 1: We have to first define all the connectors geometrically and electrically as shown in below images.   Step 2: Now, we have to create…

AIM: To develop the Backdoor of the vehicle with reference to styling surface using the method of automotive sheet metal design use appropriate design methodologies and provide the necessary reinforcements and embosses. Components in backdoor: 1. Inner panel  2.Outer upper panel  3. outer lower panel  Design Consideration:…

AIM: To develop the Backdoor of the vehicle with reference to styling surface using the method of automotive sheet metal design use appropriate design methodologies and provide the necessary reinforcements and embosses. Components in backdoor: 1. Inner panel  2.Outer upper panel  3. outer lower panel  Design Consideration:…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

CUSTOMER REQUIREMENTS: Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once a month. Also, he…

Wiring harness routing & packaging Rules  Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. process: Create two points one as entry and another as exit point. create planes at two points and another at base.…

WIRING HARNESS DESIGN IN CATIA V5 INTRODUCTION Wiring harness is the combination of electrical and mechanical CAD to connect all the electrical parts in the automotive at the optimum level. BASICS OF ELECTRICAL DISTRIBUTION SYSTEM (EDS) AND WIRING HARNESS 1) Electrical Distribution System: It runs from front end to…

INTRODUCTION The roof of a car or other vehicle is the top part of it, which protects passengers or goods from the weather. The roof also protects the passenger from any injury when the car gets crashed or is rolled over or something heavy falls on the roof. AIM:           1.Main objective of the…

DEFINITION-   Fender is part of an automobile which covers the wheel well. It prevents the sand, mud, stones, liquid etc to be thrown into the air by rotating wheels. Fenders are typically rigid and can be damaged by contact with the road surface. It is a styling part that is why OEM's manufacture fenders…

  Aim: Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Introduction:                                      Wheel Arch is the semi-circular part…

HOOD DESIGN AIM Design outer panel with the hemming process and  develop the Inner Panel, create all the needfull Reinforcements, Mirror and position the Hinge & Striker using tragectory method, provide Mastic Data, and provide the required Emboss height considering the thickness and mastic. WHAT IS HOOD    Hood is an…

AIM To Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    PROCEDURE: The data are collected from taking the master section using…

UNDER BODY COATING DEFINITION The underbody covering that is most usually involved on vehicles in India and provided by organizations, for example, 3M is a thick, rubber treated paint that frames a 2-3 mm thick covering up and down the underside of the vehicle when splashed on. You additionally get a more slender clear…

AIM: To design the car door inner panel with reference to given Class-A surface by using given mastersection, creating attachment features and performing draft analysis to check the manufacturing feasibility of the component by using software CATIA V5. Objective: The project deals with the explanation of method followed…

        3-2-1 Principle of Location The 3-2-1 principle of location (six point location principle) is used to constrain the movement of workpiece along the three axes XX, YY, and ZZ. This is achieved by providing six locating points, 3 pins in base plate, 2 pins in vertical plane and 1 pin in a plane…

  AIM:Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.    PROCEDURE:Part I * Import the .STEP file into CATIA V5.* fit the object to screen. Save the file into CATPART*Open the file save it.*use varnier tool to check the flat surfaces.CREATING TOOLING AXIS*By changing…

Objective: The main objective of this challenge is to understand the given master section to create a solid body and B-side features for a given class A surface, by considering all the design parameters. Master Section: Master sections are the guides for design requirements which decide the component packaging…

DESIGN OF CLOSED SURFACE AND TOOLING AXIS AIM:Create the rib for the Drill Handle considering the design rules   PROCEDURE:Part I* Import the .STEP file into CATIA V5.* fit the object to screen. Save the file into CATPART*Open the file save it.*use varnier tool to check the flat surfaces.CREATING TOOLING AXIS*By changing…

AIM: To create the dog house following the design principles. SOFTWARE USED: CatiaV5. INTRODUCTION: DOG HOUSE Dog house is an engineering feature used in plastic trim design. Dog houses are used as supporting feature. Sometimes other engineering features like snaps; locators etc. are mounded on them to increase…

AIM:Create the rib for the Drill Handle considering the design rules   PROCEDURE:Part I* Import the .STEP file into CATIA V5.* fit the object to screen. Save the file into CATPART*Open the file save it.*use varnier tool to check the flat surfaces.CREATING TOOLING AXIS*By changing orientation and select a axis at which…

Aim: To create BUMPER Plastic component through the given Class A surface. To begin with, the tooling axis for the given Class A surface should meet the requirement of Draft angle and at the end perform Draft Analysis. Thickness of component to be 3 mm.     PROCEDURE: Part I  * Import the  .STEP file…

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AIM To design switch bezel as per automotive OEM Standard. Create B Class and C Class and tooling axis. Converting close surface into the solid inside part workbench and provide the thickness of 2.5mm. Performing draft analysis to verify the creation of the Tooling axis and C Class surface. TOOLING AXIS It is defined…

Aim : Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Solution: 1.Create Tool Axis Tool Axis: The tooling…

BODY 1 DWG/ASSEMBLY                 BODY 2