Week 10- Assembly Workbench

Objective To develop a physical Simulink model of a Doorbell using a solenoid block and another Simulink model of a thermistor to sense the temperature of a heater and then run and analyze the result. Introduction 1) Doorbell using solenoid block A doorbell uses the electromagnetic force produced by a solenoid to force…

WIRING HARNESS ROUTING AND FLATTENING ON THE BACKDOOR OF A CAR Aim The project aims to route the wiring harness on the given backdoor of a car and prepare a flattened view drawing in the CATIA V5 by applying all packaging rules and following the industry standards and design guidelines. Introduction Wiring harness design…

 SWITCH BEZEL To create B and C surface from the given class A surface then create a closed solid body and analysis the draft angle for the same. Steps followed for the process After receiving the class A surface check the connectivity of the surface and ensure it is completely joined and there will be no gap between…

Forward kinematics of a 2R Robotic arm The aim of this program is to simulate the forward kinematics of a 2R (two rotating link) robotic arm using matlab and create an animation file of the plot. Kinematics of a robotic arm is the relationships between the positions, velocities and accelerations of the links of a manipulator.The…

WIRING HARNESS ROUTING AND FLATTENING ON A V16 ENGINE Aim The project aims to route the wiring harness on a given V16 engine and prepare a flattened view drawing in the CATIA V5 tool by applying all packaging rules and following the industry standards and design guidelines. Introduction Wiring harness design and Routing…

WIRING HARNESS FLATTENING Aim The project aims to flatten the input file of the wiring harness geometrical bundle set by following the design guidelines and adding the flattened view to the drawing sheet by giving different dress-up features to the bundles and protective coverings. Introduction Wiring harness flattening…

WIRING HARNESS ROUTING Aim The aim of the project is to study and understand the given harness layout and by following the layout and design guidelines create two different wiring harness routing set and finally interconnected them by adding it into a new product file using the CATIA V5 tool. Introduction Wiring harness…

WIRING HARNESS ROUTING Aim The aim of the project is to study and understand the design procedures for wiring harness routing and apply them to the given input data by following the available input layout and guidelines for wiring harness routing in the CATIA V5 tool. Introduction Wiring harness design and Routing Wire…

WIRING HARNESS ROUTING AND PACKAGING RULES (Clips, Backshells & Corrugated tubes) Aim The aim of the project is to study and understand the different models of the clips, back shell and corrugated tube and convert the given cad data file of the P clamp into electrical support and Backshell into the electrical back…

WIRING HARNESS DESIGN Aim The aim of the project is to study and understand the different models of the connector and connector clips and convert them into electrical parts using CATIA V5 tool. Then define all necessary properties and understand the wiring harness design process by creating the required provisions for…

1) Major elements in an automotive wiring diagram Generator Battery Distributor Breaker Stator Earthing (Grounding) Ammeter Current and voltage regulator Switch Junction block Electrical lamp 2) Three major elements and their working principle Generator Generators are one of the main components of an electrical system…

DESIGN OF SHEET METAL BRACKET USING SIEMENS NX CAD TOOL Objective To design a sheet metal bracket by adding features with reference to the input data and by following the industrial design methodologies for manufacturing a sheet metal component. Introduction Sheet metal is any metal that has a thickness in between 0.4…

DESIGN OF SHEET METAL BRACKET USING SIEMENS NX CAD Objective To design a sheet metal bracket and adding features with reference to the input data and by following the industrial design methodologies for manufacturing a sheet metal component. Introduction Sheet metal is any metal that has a thickness in between 0.4 to 6…

ODD SHAPED ENCLOSURE IN SHEET METAL USING SIEMENS NX CAD Objective To create a solid body and convert to sheet metal component by developing enclosure and adding features by following the industrial design methodologies for manufacturing a sheet metal component. Introduction Sheet metal is any metal that has a thickness…

DESIGN OF SHEET METAL BOX ASSEMBLY USING SIEMENS NX CAD Objective The aim of the project is to design the sheet metal box assembly (box with its features) by following the industrial design methodologies for manufacturing a sheet metal component. Introduction Sheet metal is any metal that has a thickness in between 0.4…

CASING DESIGN AND DRAFTING USING SIEMENS NX CAD Objective The aim of the project is to design the casing by following the industrial design methodologies applied for manufacturing a sheet metal component and do a draft drawing for the casing. Introduction Sheet metal is any metal that has a thickness in between 0.4 to…

ASSEMBLE THE COMPONENTS OF A BUTTERFLY VALVE AND APPLYING GD&T TO THE ASSEMBLY DRAWING Aim The aim of the project is to assemble the various components of a butterfly valve and apply GD&T to the drawing to constraint sketch. Introduction A butterfly valve is a rotary motion valve that is used to stop, regulate,…

BACK DOOR Aim To develop the back door from the given class A surface with reinforcements and embosses by following appropriate design methodologies and by maintaining the draft angle for the tooling. Introduction Backdoor of the vehicle door are located next to the passenger seat which provides access to the luggage compartment.…

ROOF DESIGN Aim To design and develop the roof from the given class A surface with front roof rail, bow roof rail, centre roof rail, rear roof rail and roof ditch area by considering all design parameters and check for draft angle, curvature analysis by calculating heat distortion, snow load criteria for the roof. Introduction…

WHEEL ARCH –FENDER DESIGN REGULATIONS AIM To study and understand the different fender arch regulations in various regions and to check and validate the given design of a wheel-fender arc following the European regulations. Introduction A fender is the curved portion of the car's body that sits over and houses the wheels.…

FENDER DESIGN AIM To design and develop a fender with reference to the master section and class A surface given by following all the design guidelines of a fender with all manufacturing and assembly constraints. Introduction The fender is the curved part of the car’s body that sits on top of the wheels and holds…

WHEEL ARCH FENDER DESIGN REGULATIONS AIM To study and understand the different fender arch regulations in various regions and to check and validate the given design of a wheel-fender arch following the European regulations. Introduction A fender is the curved portion of the car's body that sits over and houses the wheels.…

SECTION MODULUS CALCULATION FOR THE HOOD ASSEMBLY CROSS SECTIONAL AREA Aim To calculate section modulus for the designed hood assembly and for the improved section. Section modulus Section Modulus is a geometric property used to calculate the bending stresses in a structural member There are two types of section modulus:…

Hood design Aim The aim of the project is to understand the concepts of hood design and to design and develop the hood assembly of a car with reference to the master section provided and by following all the design parameters. Hood / Bonnet A car hood panel is one of the most important components of the BIW (body in white),…

UNDER-BODY COATING Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the vehicle is just out of the dealership and is clean. Underbody coating provides a vehicle that can withstand wear and tear and maintain…

1) AFFORDABLE CARS FOR A FIVE MEMBER FAMILIY WHICH COMES UNDER INR.10 LAKHS The automotive industry in India is the fourth-largest in the world as per 2021 statistics. Indian automobile industry has historically been a good indicator of how well the economy is doing, as the automobile sector plays…

DEVELOPMENT OF LOWER DOOR TRIM PANEL The aim of the project is to develop the solid body parts of lower door trim panel from the given class A surfaces by creating tooling axis, B and C surface and by adding engineering features like dog house, heat stakes, push pins, ribs, locators, etc with reference to  the master…

DEVELOPMENT OF LOWER DOOR TRIM PANEL The aim of the project is to develop the solid body parts of lower door trim panel from the given class A surfaces by creating tooling axis, B and C surface and by adding engineering features like dog house, heat stakes, push pins, ribs, locators, etc with reference to  the master…

ASSEMBLY WORKBENCH To design various parts of a component from the given 2D drawing and assemble them together to get the final product then create the 2D drawing by drafting tools and conclude the result. First step is to analyze the input 2D drawing and understand the details given on it and check for all the dimensions,…

A PILLAR DESIGN WITH MASTER SECTION To aim of the project is to design a solid body from the given class A surface by creating tooling axis, B and C surface  then do the draft analysis for the same and conclude the result by adding engineering features like dog house, ribs, locators, etc by using the master section.…

DOOR TRIM LOWER WITH ENGINEERING FEATURES (HEAT STAKES AND LOCATORS) The aim of the project is to design a solid body from the given class A surfaces by creating tooling axis, B and C surface  then do the draft analysis for the same then conclude the result by adding engineering features like heat stakes and the locators.…

DOG HOUSE ON DOOR TRIM To create a solid body from class A surface and design an dog house to the component by following all the standard design rule method. Steps followed The class A surface is checked for the connectivity of the surface and ensure it is completely joined and there will be no gap between the surfaces.…

RIBS AND SCREW BOSS ATTACHMENT ON DRILL HANDLE To create a solid body from class A surface and attach the ribs and screw boss to the component by following all the standard design rule method. Steps followed to design the final product The class A surface is checked for the connectivity of the surface and ensure it is…

CORE AND CAVITY DESIGN ON SWITCH BEZEL To design the core and cavity for the solid switch bezel and do a draft analysis for the same. Steps followed After receiving the class A surface check the connectivity of the surface and ensure it is completely joined and there will be no gap between the surfaces. If it is not join…

BUMPER To do the draft analysis on the given class A surface then create B and C surface and  finally the solid body by using closed surface and do the draft analysis for the same.  Steps followed The class A surface is checked for the connectivity of the surface and ensure it is completely joined and there will…

COIN HOLDER To create a coin holder plastic component by closed method with reference to the class A surface and do the draft analysis for the component. Steps followed The class A surface is checked for the connectivity of the surface and ensure it is completely joined and there will be no gap between the surfaces. If…

BASE BRACKET DESIGN To create a closed solid body by using the given Class A surface and analysis the draft for the same. Steps followed Check the connectivity of the surface and ensure there will be no gap between the surfaces and then define the tooling axis. Connectivity of the surface can be done by two ways by join…

Aim of the project The aim of the project is to understand the process of Rankine cycle and to create a Matlab program which calculate the state points variables of the Rankine cycle based on user inputs by using the standard Xsteam library to get the steam table data for water and create the corresponding plots T-S (Temperature-entropy)…

The aim of this project is to read the NASA thermodynamic data file and extract the given details and to find out enthalpy, entropy, specific heats and molecular weight of each molecules with plots for the local temperature range. In order to do the project this is split as follows,   A function that extracts…

The aim of this project is to write a code to optimize the stalagmite function and find the global maxima of the function and thus while doing this program we will be able to understand the concept of Optimization and Genetic Algorithm. Optimization Optimization is a decision making process, it helps to find the best results…

To solve a second order ODE (ordinary differential equation ) of a simple Harmonic Pendulum In order to solve this we have to learn the basics of ODE and the equations to solve the same. In mathematics, a differential equation is an equation that relates one or more unknown functions and their derivatives.…