Challenge

Week 1 Stress Concentration on a Plate with hole

CASE_1:- PLATE WITH 1 HOLE

CASE_2:- PLATE WITH 3 HOLES

1) Deformation

Max Deformation Value: - 0.00027492 mm

1) Deformation

Max Deformation Value: - 0.00029728 mm

2) Maximum Stress

Maximum Stress Value:- 0.60654 MPa

2) Maximum Stress

Maximum Stress Value:- 0.58116 MPa

3) Analysis Stand Point:

· FOS:- 15

3) Analysis Stand Point:

· FOS:- 15

· There is not much of a difference in value of Deformation and Stress.

· Even after removing the material in 3-hole plate the value of stress doesn’t increase.

· Henceforth, I will go for plate with 3 holes.

4) Manufacturing Stand Point:

· It is easy to manufacture this plate, since it required less no of operations.

4) Manufacturing Stand Point:

· To mfg. a plate with 3 holes it will require more operations and a lot of precision work in GD &T.

· Since, there is not much difference in Stress values for above 2 cases, from MFG. point of view I would like to go for Case_1[Plate with 1 Hole].

  • Conclusion:

Now, if I am assigned the task of selecting any one Design from above as a Product Engineer; then I will definitely go for CASE_2[Plate with 3 Holes].

It is clear that from Design point of view both Cases have almost same values and are over define, since FOS is 15 for both cases.

Thus, I will choose CASE_2 as my final design, because in case_2 I will be saving on material and weight of the product at a same time.

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