Challenge

Week 1 Spur Gear Challenge

Performed spur gear simulation with 3 material graded mentioned above:

SPUR Gear Simulation
Cast Iron Cast steel Cast Bronze
Yield Stress (MPa) 79.81 349 144
Ultimate Stress (MPa) 141.4 505 267
Deformation (mm) 30 30 30
Von-mises stresses (MPa) 311.4 326.08 311.73
Elastic strain (%) 0.35258 0.16275 0.39512
Stress Intensity (MPa) 322.67 341.65 330.53

From above table, stresses in cast steel are below yield limit within elastic limit. So, cast steel will be ok material for these spur gears with given loading.

Below plots are comparison of CAST IRON, CAST STEEL and CAST BRONZE as below:

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