Challenge

Week 1 Challenge

1. 

The first PEM fuel cell vehicle developed in the year 1966 by North America OEM called General Motors

and the model was Chevrolet Electrovan

Specification

  • Range: 120-150 miles
  • Top Speed: 70mph
  • Power output: 160kW
  • Hydrogen Tank pressure: 350bar

The first PEM fuel cell vehicle developed in Asia was by Japanese manufacturer Honda in the year 1999 and the model was FCX-V4

Specification

  • Range: 160-190 miles
  • Power output: 78kW
  • Hydrogen Tank pressure: 350bar

The first PEM fuel cell vehicle developed European manufacturer Daimler AG was in the year 2002 and the model was A class F cell

Specification

  • Range: 100-110 miles
  • Top Speed: 82mph
  • Power output: 100kW
  • Hydrogen Tank pressure: 350bar

In the latest developments of PEM fuel cell Hyundai Nexo has good numbers compared to earliear development of fuel cell as shown below

Specification

  • Range: 380 miles
  • Power output: 120kW
  • Hydrogen Tank pressure: 700bar (156 liters and 6.3 kg)

Company

Range

(miles)

Power output

(kW)

Hydrogen Tank Pressure

(bar)

Chevrolet Electrovan

120-150

160

350

Honda FCX-V4

160-190

78

350

Mercedes A class

100-110

100

350

Hyundai Nexo

(Latest technology )

312-380

120

700

Bench marking

Daimler/MB

Nikola

Toyota

Volvo/Scania

Hyundai

Matrix for our exploration

Truck application

Long Haul Commercial Vehicle

Medium duty Commercial Vehicle

Tractor trailer truck 

Long Haul transport truck 

Long Haul on road transport truck

Range

800-1000 kms

800-1200 kms 

>480 kms/fill 

 400-500km

Approximately 400 km 

800-1000 km

H2 Storage

-

-

 60 kg@ 700Bar storage

33 kg @ 350 bar

- 

70 kg @ 700 bar

Type of Fuel cell

PEM FC : 150KW (2 stacks)

Hydrogen powered FC
Re-fueling time:- 10-15mins;

Hydrogen Fuel Cell; Twin Toyota Mirai fuel cell stacks  

90 kW PEFC delivered from a third party 

 Hydrogen powered FC with 32Kg H2 tank  350Bar;
Re-fuelling time:- 7 min

PEM FC : 100kW(2 stacks)

Type of Motor

AC Synchronous Motor

800V AC Motor 

 -

 290 kW electric machine, 2-speed transmission

 Traction Motor; 350kW

800V AC Motor

Battery wattage

70kWh, 800 V

12-kilowatt-hour lithium-ion battery pack  

56KWh Li-Ion 

-

100kWh, 800 V

Gross weight of the vehicle

 -

 36 ton

36 ton

34 ton

 18 ton (GCW 34 ton with trailer)

26 ton

2. Hydrogen production cost matrix

Technology

Commercial

Cost

 Conversion

Efficiency

%

Source

By product

Capital cost (M$)

Hydrogen

Cost($/kg)

Electrolysis

Yes

5 -- 400

2 – 23

90

Renewable

O2

ATR

Yes

183.8

1.48

85

Natural Gas

CO2

SMR

Yes

226.4

2.27

80

Methane

CO2

Bio - Photolysis

No

50-135$/m2

2.13 –1.42

5

Solar

O2, CO2

Fermentation

No

 __

3.7 – 18.2

10

Organic bio mass

O2, CO2

Partial oxidation

Yes

316

2.73

70

Hydrocarbon(coal)

CO2, CO,NOx, SOx

Coal Gasification

Yes

508.9

1.34

75

Coal

CO

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