Challenge

Underbody Coating

Underbody coating:

  • It is a layer of coating which is coated under the floor of the monocoque of the car.
  • This process of coating comes after the stages of full body coating of ED and another full body coating of primer.
  • It is made up of a thick, rubber like material which is sprayed under the floor.

Process:

The process is similar to applying paint layer. A spray is used to spray the coating. The underbody coating can be of any type including rubberised, wax-based or oil based. After application of coating, the coating is dried and cured.

Purpose:

  • The main purpose of the process is to prevent corrosion as the floor is subjected to more splashing of water, moiture formed under the floor, and the coating might be ruptured.
  • Adding to this, the floor is also subjected to impact from dust particles to medium gravel. So, the floor need a strong coating of protective layer which can be able to withstand those impacts.

Benefits:

  • It protects the vehicle from external agents like dirt, gravel and liquid.
  • Provides good insulation from hot or cold environment, Leading to good driving experience
  • This can also lead to improves performance and efficiency.
  • Improves resale value of the car by preserving the structure of the car.

Drawbacks:

  • The curing of the coating takes several hours or even days, depending on the type and thickness of the coating.
  • The coating should be re-applied after different intervals of time as the underbody is constantly subjected to floor impacts.
  • The coating should be inspected periodically for damage and wear and must be repaired quickly if found any so that it can retain its value.
  • This process is mostly automated or else it needs a very skilled person to do that job.

PLEASE FIND THE FOLLOWING FILE:

Underbody coating.docx

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