Underbody Coating

AIM:

Study the underbody coating used in automobile industries.

Objectives:

• Study about underbody coating
• Study about types of underbody coating and its advantages and disadvantages.

UNDER BODY COATING

Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion.Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.The main purpose of undercoating is to check rust especially in the body components like frame rails along with other exposed metal parts. Underbody coating can also reduce wear and tear.Coating process of a vehicle body (automotive coating process) comprises minimum five layers of paint, while the underbody coating process comprises the first two layers in the overall coating process. These two layers provide durable protection against corrosion; however, damage over time requires renewal of these coatings. Automotive aftermarket service providers often provide these services during scheduled vehicle maintenance.Automotive underbody coatings also offer protection against humidity, moisture, and wet conditions that can seep through the undercarriage of a vehicle through joints or cracks in the paintwork; and cause corrosion.

It protects the underbody substrates from:

• Environmental conditions

• Impacts

• Dampens sound and vibration

• Insulates against cold and heat

• Protects against Corrosion

• Seals off seams

• Hides welds, repairs & bodywork with spray

TYPES OF UNDERBODY COATING:

Rubberized Undercoating:

This is generally thought of as the best underbody coating for your car. It preserves the underbody well, protecting it from scratches. Applying this to the undercarriage is not much of a hassle either.In addition to your undercarriage, rubberized undercoating is also safe to use on wheel wells and quarter panels, and dries to a soft rubbery finish that prevents further rust, damage, or moisture seeps. The coating can be painted over and, if necessary for bodywork, can be easily removed with an undercoating removal spray.Overall, Rubberized Undercoating is generally the best option for protecting your vehicle's undercarriage, as it provides the simplest and best protective measures against rust and moisture.

 

Wax or Paraffin-Based Undercoating:

This – more or less – ephemeral undercoating will wear away in a few months’ time. On the upside, wax-based undercoating puts up a big fight against moisture. It is also the most affordable option out there.Wax-based undercoatings never truly harden. During application, they drip or flow into seams and cracks to provide protective properties. They are usually available in a spray gun canister or in an aerosol can and offer at least a base protection in moderately humid climates.

Asphalt Based Automotive Undercoating:

Asphalt-based undercoating generally contains a little bit of rubberized material that sets up firmly and also helps soften noise. Generally sold in five gallon containers, this type of undercoating also needs more cure time than the other three, and is NOT paintable, making it best to use only for undercarriages.Best suited for lorries, trucks and large vehicles this provides a greater degree of protection compared to rubber-based coatings. However, asphalt-based coatings contain little amounts of rubber for sound-insulation purposes. The process of applying this coating is a bit time-consuming though.

 

Polyurethane Underbody Coating:

This coating closes up splits and fractures on the underbody of the vehicle. It offers up good protection against corrosion and also bonds with the metal. Unlike in the case of asphalt-based coating, you can paint over the polyurethane coating.Oftentimes, polyurethane undercoating will come in canisters ready to preload into an application gun. This type of sealant works by seeping into all cracks and seams, displacing salt and moisture and oozing around rusty areas to bond with and protect unoxidized metal. It also sands quickly in case you'll need to perform bodywork and can be painted over.

Advantages of Undercoating:

1. Fights Rust

It plays an important role in keeping corrosion at bay. Underbody coating can come in handy especially if you live near the sea, where there is too much humidity, and rusting is just one of those everyday things. You should also seriously consider undercoating if you reside in a place where it snows in winter.

2. Absorbs Noise

Believe it or not, very thick undercoating can soften the noises that reach the cabin. Since the undercoating is often made up of rubber it absorbs some of the rackets. The occupants of the car could spare themselves of the road noises – at least up to a certain extend.

3. Reinforcement

If your car comes with stock underbody coating, using another coating on top of it, is not going to hurt. It will offer additional reinforcement, protecting the underbody from water, road debris, gravel and small pebbles. There would also be a lesser chance for the factory coat to flake away.

4. Prolong Car’s Life

Good undercoating not only defends the underbody from corrosion but also protects the engine and transmission as well! Less rusting coupled with slower wear and tear can surely add years to the lifespan of your vehicle. There would be fewer dents, dings and scratches on the undercarriage for you to fret about

 Disadvantages of Underboady coating:

• Apllying underbody coating will not have any effect to the already corroded part.

• Undercoating is costly.

• Since the corrosion itself starts after few year, underbody coating is not preferable to ower who change their car after few year.

• a third-party undercoating service might void your vehicle’s warranty.

• It must be reapplied every 3 to 5 years for the best results
• It adds weight to the vehicle.

 

CONCLUSION:

 

Underbody coating is one of the hidden factors for prolonged life of the car. As it protects the car from dust, minor hit of small gravel, minor wear and tear and rust. It provides strength to the underbody. But the coating is not for lifetime, it removes or chipped out as time passes. In wet area, the coating damages faster as compared to dry area. So therefore, check-up is required over every 1 or 2 years.