Challenge

Tool Test 1

Aim:To perform the mid surface extracting and 2d shell meshing of the given component and obtain the 100% quality certeria and assign the proper thickness of the component.

Following those Quality Criteria:

1

Target/Average length

4

2

Minimum Length

2

3

Maximum Length

6

4

Aspect

3

5

Warpage

15

6

Skewness

45

7

Jacobian

0.7

8

Minimum Quad Angle

45

9

Maximum Quad Angle

135

10

Minimum Tria Angle

30

11

Maximum Tria Angle

120

10

Tria Percentage

15

  1. Import the model File > Open > Choose the File and open.
  2. Cons resolution by Length option in Mesh module.The Length value for doing the cons resolution is given as 1.Location of the option mesh module>perimeters>length.
  3. Then to get the connectivity between the surfaces give the Topo option.locatiom of the option TOPO Module> Faces>Topo.
  4. Then Checking the geometrical errors.
  5. Clearing the geometry errors.
  6. Then measuring the thickness of the componentsis less than 6 mm or not. If is less than 6mm then go for mid surface extraction.
  7. Creating the midsurface for a sheet metal and plastics Component.
  8. If the components have the uniform thickness then using the Skin or Offset options to extract the midsurface.
  9. If the components have the nonuniform thickness then we will be using the casting or middel options to extract the midsurface.
  10. Then Providing the Target element length to the perimeters by using the length option in the mesh module.
  11. Then Providing the Mesh Parameters and Quality criteria to the models.
  12. Generating the Mesh by useing the Best option in Mesh module>Mesh generation >best.
  13. Clear the elements which are failing for the quality criteria by Spliting the surface in the small square-like structures.
  14. Then Assign the proper orientation to the elements.
  15. ThenAssign the proper thickness for the newly created midsurface.
  16. IN THE SAME WAY ALL PERFORMANCE IS CARRIED OUT FOR THE SWITCH PANNEL.
  17. After provideing the thickness.
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