Challenge

Section Modulus calculation and optimization

WHAT IS SECTION MODULUS?

The section modulus of the cross-sectional shape is of significant importance in designing any structure. It is a direct measure of the strength of the structure.

A Structure that has a larger section modulus than another will be stronger and capable of bearing greater loads.

Blue dotted line shows the section taken in above illustration

1. ACTUAL SECTION: Section Modulus; S= 823783.7172/41.6566= 19775.58699

2. IMPROVED SECTION: S= 825978.917/

RESULT: An improvement in section modulus of 6.5 mm^3 is achieved.

The 0.2mm clearance gap between Outer Panel and Inner Panel on engine compartment for hemming glue is reduced to 0.1mm for achieving section modulus increase.

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