Challenge

Section Modulus calculation and optimization

Aim:

To find the section modulus of the hood and optimization to improve the overall section modulus.

Objective:

Use the section from your Hood design and calculate the section modulus using the formula S= I/y.

SECTION MODULUS

  • Ratio of total moment resisted by the section to the stress in the extreme fibre.
  • It gives us an idea about how much of load the given structure can take.
  • If the section modulus increases the moment of resistence increases and hence its load bearing capacity.

S = I/y

where, S - Section modulus

I - moment of inertia

y - distance from neutral axis to the extreme end of the object.

Calculation:

Case 1: Before Optimization

  • The below image shows the distance between the ends of the hood.
  • From this in order to find the value of y, we have to take the half of the distance between the ends of the hood.
  • Hence the value of the y is 239.05mm

  • Here, we found the moment of inertia of the hood which we have design.
  • The value of moment of inertia I:-
  • I (MAX) = 4.377e+05 (mm^4)

    I (MIN) = 1.341e+08 (mm^4)

    As per the section modulus equation,

    S = I/y

    I = MOI (min) Value is considered

    y = Total distance / 2, Total distance = 478.05 mm

    y = 478.05 / 2

    = 239.025 mm

    Therefore, S = 437700mm^4 /239.025 mm

    S = 1831.189 mm^3

Case 2: After Optimization

The hood inner panel’s curve is offset by 0.5mm outwards and section inertia analysis is done same as case 1 for a closed curve.

I (MAX) = 4.643e+05 (mm^4)

I (MIN) = 1.389e+08 (mm^4)

As per the section modulus equation,

S = I/y

I = MOI (min) Value is considered

y = Total distance / 2, Total distance = 478.05 mm

y = 478.05 / 2

y = 239.025 mm

Therefore, S = 464300 mm^4 / 239.025 mm

S = 1942.474 mm^3

Conclusion:

Resulting by comparing case 1 & case 2,

  1. The section modulus value of case 2 is higher than the case 1
  2. As we increase the section area, the moment of inertia & section modulus increase which means strength and load material also increase. Which the moment of inertia directly proportional to the strength of the material.
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