Challenge

Section Modulus calculation and optimization

AIM:

To Use the Section from Hood design and calculate the Section Modulus using the formula

S = I/y

Where,

S = Section Modulus

I = Moment of Inertia

y = distance between the neutral axis and the extreme end of the object

PROCEDURE:

The data are collected from taking the master section using the mid plane

Front crash Original:

Front crash 1.5mm offset:

Side Crash Original:

Side Crash 1.5mm offset:

SECTION VIEW PIC:

SAMPLE CALCULATION:

CASE1)FRONT CRASH ORIGINAL:

Imin (in Meters)=2.086*10^6 m

Imax(in Meters)=7.93*10^8 m

Imin (in mm)=2086000mm

Imax (in mm)=793000000mm

Total Dist=875.369mm

Y=Total Dist./2 = 437.6845mm

S=I/Y

Smin=Imin/Y ; Smax=Imax/Y

Smin=2086000/437.6845 => 4765.99011mm

Smax=793000000/437.6845 => 1811807.36mm

Savg=(4765.99011+1811807.36)/2 => 908286.675

CASE2)FRONT CRASH 1.5MM:

Imin (in Meters)=2.429*10^6

Imax(in Meters)=8.843*10^8

Imin (in mm)=2429000

Imax (in mm)=884300000

Total Dist=875.369mm

Y=Total Dist./2 = 437.6845mm

S=I/Y

Smin=Imin/Y ; Smax=Imax/Y

Smin= 2429000/437.6845 => 5549.65963mm

Smax=884300000/437.6845 =>2020405.11mm

Savg=(5549.65963+2020405.11)/2 =>1012977.38mm

By Comparing both the cases

908286.675mm < 1012977.38mm

CASE 3)SIDE CRASH ORIGINAL:

Imin (in Meters)=9.965*10^5 m

Imax(in Meters)=1.408*10^8 m

Imin (in mm)=996500mm

Imax (in mm)=140800000mm

Total Dist=486.369mm

Y=Total Dist./2 = 243.1845mm

S=I/Y

Smin=Imin/Y ; Smax=Imax/Y

Smin=996500/243.1845 => 4097.71182mm

Smax=140800000/243.1845 => 578984.269mm

Savg=(4097.71182+578984.269)/2 =>291540.99mm

CASE 4)SIDE CRASH 1.5mm:

Imin (in Meters)=1.147*10^6 m

Imax(in Meters)=1.578*10^8 m

Imin (in mm)=1147000mm

Imax (in mm)=157800000mm

Total Dist=486.369mm

Y=Total Dist./2 = 243.1845mm

S=I/Y

Smin=Imin/Y ; Smax=Imax/Y

Smin=1147000/243.1845 => 4716.5835mm

Smax=157800000/243.1845 => 648890.04mm

Savg=(4716.5835+648890.04)/2 =>326803.312mm

By Comparing both the cases

291540.99mm <326803.312mm

CONCLUSION:

I Hereby Conclude that the Section Modulus(S) value for the offset range of 1.5mm of the Inner panel of the hood has the maximum value when compared to the original dimension.

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