Project on Concrete Mix Design for various grades of Concrete
ANS 1 - STIPULATIONS FOR PROPORTIONING DATA FOR MATERIALS TARGET STRENGTH FOR MIX PROPORTIONING
| M30 MIX DESIGN OF CONCRETE GRADE WITH FLY ASH | |||||
| 1 | |||||
| GRADE DESIGNATION | M30 | ||||
| TYPE OF CEMENT | OPC53 | ||||
| MAX. NOMINAL SIZE OF AGGREGATE | 20MM | ||||
| MIN. CEMENT CONTENT | 320 kg/m3 | ||||
| MAXIMUM WATER-CEMENT RATIO | 0.35 | ||||
| WORKABILITY | 120 mm slump | ||||
| EXPOSURE CONDITION | sever | ||||
| METHOD OF CONCRETE PLACING | pumping | ||||
| DEGREE OF SUPERVISION | GOOD | ||||
| TYPES OF AGGREGATE | ANGULAR AGGREGATES | ||||
| MAXIMUM CEMENT CONTENT | 450 kg/m3 | ||||
| CHEMICAL ADMIXTURE TYPE | SUPERPLATICIZER9 | ||||
| 2 | |||||
| CEMENT USED | OPC 53 grade conforming to IS 8112 | ||||
| SPECIFIC GRAVITY OF CEMENT | 3.15 | ||||
| CHEMICAL ADMIXTURE | SUPERPLASTICIZER CONFIRMING TO IS 9103 | ||||
| SPECIFIC GRAVITY OF : | |||||
| 1) COARSE AGGREGATES | 2.74 | ||||
| 2) FINE AGGREGATES | 2.74 | ||||
| WATER ABSORPTION | |||||
| 1) COARSE AGGREGATES | 0.50% | ||||
| 2) FINE AGGREGATES | 1% | ||||
| FREE SURFACE MOISTURE | |||||
| 1) COARSE AGGREGATES | NIL | ||||
| 2) FINE AGGREGATES | NIL | ||||
| SIEVE ANALYSIS | |||||
| 1) COARSE AGGREGATES | ZONE II | ||||
| 2) FINE AGGREGATES | ZONE I | ||||
| 3 | |||||
| f'ck =fck + 1.65 s | f'ck = target average compressive strength at 28 days, fck = characteristic compressive strength at 28 days, and s = standard deviation. |
||||
| FROM TABLE 1 , STANDARD DEVIATION | S= 5 N/mm2 | ||||
| TARGET STRENGTH FOR MIX PROPORTIONING | 30 +1.65 x 5 | ||||
| fck | 30 |
| s | 5 |
| fck' = fck + 1.65 x S (N/mm2) | 38.25 |
| W/C | 0.38 |
| C. AGGREGATES SIZE in mm | 20 |
| WATR CONTENT (Liters) | 186 |
| total water content in liters | 202.74 |
| 0.23% REDUCTION OF WATER | 156.1098 |
| CEMENT CONTENT kg/m3 | 410.82 |
| VOLUME OF CEMENTITIOUS MATERIAL INCLUDING FLY ASH kg/m3 | 451.90 |
| NEW W/C RATIO | 0.35 |
| FLYASH @30% | 135.57 |
| CEMENT (OPC) | 316.33 |
| VOLUME OF COARSSE AGG. AS PER TABLE 3 | 0.612 |
| VOLUME OF COARSE AGGREGATE | 0.551 |
| VOLUME OF FINE AGGREGATE | 0.449 |
| VOULME OF CONCRETE IN m3 | 1 |
| VOL.OF CEMENT IN m3 | 0.100 |
| VOL.OF WATER IN m3 | 0.156 |
| VOL. OF FLY ASH in m3 | 0.062 |
| VOL. OF CHEMICAL ADMIXTURES m3 | 0.0036 |
| VOL. OF ALL AGGREGATES | 0.678 |
| MASS OF COARSE AGGREGATE KG | 1023.599 |
| MASS OF FINE AGGREGATE KG | 834.787 |
STIPULATIONS FOR PROPORTIONING DATA FOR MATERIALS TARGET STRENGTH FOR MIX PROPORTIONING
|
M50 MIX DESIGN OF CONCRETE GRADE |
||
|
1 |
STIPULATIONS FOR PROPORTIONING |
|
|
GRADE DESIGNATION |
M50 |
|
|
TYPE OF CEMENT |
OPC53 |
|
|
MAX. NOMINAL SIZE OF AGGREGATE |
20MM |
|
|
MIN. CEMENT CONTENT |
320 kg/m3 |
|
|
MAXIMUM WATER-CEMENT RATIO |
0.34 |
|
|
WORKABILITY |
100 mm slump |
|
|
EXPOSURE CONDITION |
sever |
|
|
METHOD OF CONCRETE PLACING |
pumping |
|
|
DEGREE OF SUPERVISION |
GOOD |
|
|
TYPES OF AGGREGATE |
ANGULAR AGGREGATES |
|
|
MAXIMUM CEMENT CONTENT |
450 kg/m3 |
|
|
CHEMICAL ADMIXTURE TYPE |
SUPERPLATICIZER9 |
|
|
2 |
TEST DATA FOR MATERIALS |
|
|
CEMENT USED |
OPC 53 grade conforming to IS 8112 |
|
|
SPECIFIC GRAVITY OF CEMENT |
3.15 |
|
|
CHEMICAL ADMIXTURE |
SUPERPLASTICIZER CONFIRMING TO IS 9103 |
|
|
SPECIFIC GRAVITY OF : |
||
|
1) COARSE AGGREGATES |
2.74 |
|
|
2) FINE AGGREGATES |
2.74 |
|
|
WATER ABSORPTION |
||
|
1) COARSE AGGREGATES |
0.50% |
|
|
2) FINE AGGREGATES |
1% |
|
|
FREE SURFACE MOISTURE |
||
|
1) COARSE AGGREGATES |
NIL |
|
|
2) FINE AGGREGATES |
NIL |
|
|
SIEVE ANALYSIS |
||
|
1) COARSE AGGREGATES |
ZONE II |
|
|
2) FINE AGGREGATES |
ZONE I |
|
|
3 |
TARGET STRENGTH FOR MIX PROPORTIONING |
|
|
f'ck =fck + 1.65 s |
f'ck = target average compressive strength at 28 days, |
|
|
FROM TABLE 1 , STANDARD DEVIATION |
S= 5 N/mm2 |
|
|
TARGET STRENGTH FOR MIX PROPORTIONING |
50 +1.65 x 5 |
|
|
fck |
50 |
|
s |
5 |
|
fck' = fck + 1.65 x S (N/mm2) |
58.25 |
|
W/C |
0.335 |
|
C. AGGREGATES SIZE in mm |
20 |
|
WATR CONTENT (Liters) |
186 |
|
total water content in liters |
197.16 |
|
0.23% REDUCTION OF WATER |
145.8984 |
|
CEMENT CONTENT kg/m3 |
435.52 |
|
VOLUME OF CEMENTITIOUS MATERIAL INCLUDING FLY ASH kg/m3 |
435.52 |
|
NEW W/C RATIO |
0.34 |
|
CEMENT (OPC) |
435.52 |
|
VOLUME OF COARSSE AGG. AS PER TABLE 3 |
0.62 |
|
VOLUME OF COARSE AGGREGATE |
0.558 |
|
VOLUME OF FINE AGGREGATE |
0.442 |
|
VOULME OF CONCRETE IN m3 |
1 |
|
VOL.OF CEMENT IN m3 |
0.138 |
|
VOL.OF WATER IN m3 |
0.146 |
|
VOL. OF FLY ASH in m3 |
0.000 |
|
VOL. OF CHEMICAL ADMIXTURES m3 |
0.0038 |
|
VOL. OF ALL AGGREGATES |
0.712 |
|
MASS OF COARSE AGGREGATE KG |
1088.624 |
|
MASS OF FINE AGGREGATE KG |
862.315 |