Challenge

Project - Analysis of a practical automotive wiring circuit

Aim:-

To solve the following objectives based on the above circuit diagram.

Objectives:-

  • Identify each of the major elements in the above automotive wiring diagram.
  • Explain the purpose and working of any three elements briefly
  • If the total load is 10A from the battery, what should be the fuse rating?
  • If 500W is the load, what is the voltage and capacity of the battery you recommend?
  • Identify any two elements which are connected parallel to each other. Why they are connected in parallel
  • Identify any two elements which are connected in series. Why they are connected in series?
1. Identify each of the major elements in the above automotive wiring diagram. 
  • Generator
  • Ammeter
  • Battery
  • Earthing
  • Starter
  • Current and voltage regulator
  • Distributor
  • Junction block
  • Fise
  • All Switches
  • Breaker
  • Ignition coil
  • Horn
  • All lights and lamps
  • Ignition switch
  • Tail stop
  • Fuel gauge
  • Gas tank unit
 
2. Explain the purpose and working of any three elements briefly.
 
Generator

Working:-

  • A car generator is a dynamo. It is able to produce electricity through the rotation of tightly wound fine wires in a magnetic field.
  • This magnetic field is maintained by a fixed arrangement of magnets or electromagnets surrounding the spinning windings of wire.
  • The current and voltage produced depend on the speed at which the wires spin and the strength of the magnetic field.
  • The regenerative energy generated when applying the brakes is used to charge the battery.
Purpose:-
  • The generator is used for starting and for running the vehicle.
  • The generator generates electrical energy.
  • Then this electrical energy is converted into mechanical energy.
Ammeter

Working:-

  • Ammeters work to measure electrical current by measuring the current through a set of coils with very low resistance and inductive reactance. This allows for a very low impedance, the force that opposes electric current, that lets the ammeter accurately measure the current in a circuit without interference or change due to the ammeter itself.
  • In moving-coil ammeters, movement results from the fixed magnets that are set to oppose the current. The movement then turns a centrally located armature that is attached to an indicator dial. This dial is set above a graduated scale that lets the operator know how much current is moving through a closed circuit.
  • You must connect an ammeter in series when measuring the current of a circuit. The low impedance of the ammeters means it won't lose much power. If the ammeter were connected in parallel, the path may become short-circuited such that all the current will flow through the ammeter instead of the circuit.
  • The fundamental requirement of any measuring instrument is that it should not change the physical quantity to be measured. For example, an ammeter should not change the original current. But this is not possible in practice. In an electric circuit, the initial current is ​I1 = E/R​ before connecting the ammeter. Assume that the internal resistance of the cell is zero.
Purpose:-
  • Ammeter is used to measure the current in the circuit.
  • In this circuit, an ammeter gauge is used which tells that you how much and in which direction the electricity is flowing.
  • When you turn on the lights and accessories, the voltage regulator senses the lower voltage and kicks in the alternator. This sends electricity through the ammeter to the battery and when everything is running smoothly, the ammeter will show a positive (+) reading.
  • If the alternator is not working or unable to keep up, the electricity flows from the battery and shows a negative reading (-). 
 Battery

 Working:- 

  • When you insert the key in your car's ignition and turn the switch or push the button to 'ON,' a signal is sent to the car's battery. Upon receiving this signal, the car battery converts chemical energy into electrical energy. This electrical power is delivered to the generator.
  • A typical SLI battery has six cells. Each cell has two plates or grids: one is made of lead, the other of lead dioxide. Each cell is able to produce about 2-volts of energy. In most car batteries you have six cells, and therefore a 12-volt battery.
  • The plates are submerged in sulphuric acid that triggers a reaction between the two plates. In scientific terms, the acid acts as a catalyst.
  • This acid will trigger a reaction on the lead dioxide plate, causing the plate to produce two things: ions and lead sulfate.
  • The ions produced by the lead dioxide plate react to the adjacent plate to produce hydrogen and lead sulfate.
  • The result is a chemical reaction that produces electrons. The electrons race around the plates and generate electricity. The electricity flows out of the battery terminals to start your engine, turn on your headlights, and play the radio.
  • This chemical reaction is entirely reversible, which is why you can jumpstart your battery and continue to charge it throughout the duration of its life. By applying current to the battery at just the right voltage, lead and lead dioxide will form on the plates and you can reuse your battery, over and over again!
Purpose:-
  • The main purpose is to provide an electric current to the electric-powered starting motor, which in turn starts the chemically-powered internal combustion engine that actually propels the vehicle.
  • the battery also provides power to the other elements like AC, lights, and so on other elements to run.
  • the battery can store energy and supply the energy when needed.
  • the battery can continuously supply surge current to the circuit.
 Earthing

 Working:- 

  •  The body is connected to the earth terminal of the battery by a thick cable. In a negative (-) earth-return system, the current flows from the positive (+) terminal to the component being operated. The component is earthed to the car body, which is earthed to the negative (-) terminal of the battery.
  • Electricity flows from a battery in one direction only, and some components work only if the flow through them is in the correct direction.
  • This acceptance of a one-way flow is called polarity. On most cars the negative () battery terminal is earthed and the positive (+) one feeds the electrical system.
  • This is called a negative earth system, and when buying an electrical accessory a radio, for example, check that it is of a type suitable for your car's system. Fitting a radio with the incorrect polarity will damage the set, but most car radios have an external switch for setting the polarity to suit that of the car. Switch to the correct setting before fitting.
Purpose:-
  • The purpose of earthing is to minimize the risk of receiving an electric shock if touching metal parts when a fault is present.
  • While the purpose of grounding is the protection of power system equipment and to provide an effective return path from the machine to the power source.
  • Earthing helps in the protection of overvoltage, stabilization of voltage
  • It shields from the fire that occurred due to an electric short circuit.
  
 
3. If the total load is 10A from the battery, what should be the fuse rating?

Given:-
 
Current, I = 10 A  ( total load from a battery in Amp. )
 
To Find:-
 
Fuse ratting =? 
 
With the help of formula
 
Fuse rating = 1.5*total load from battery ( I )
Fuse rating = 1.5*10
Fuse rating = 15 A
 
Therefore, the fuse rating is 15 amp.
 
 
4. If 500W is the load, what is the voltage and capacity of the battery you recommend?
 
Given:-
 
Power, P = 500 W
Current, I = 10 A
 
To Find:-
 
Voltage, V = ?
The capacity of Battey, I*T ( current*Time) = C =?
 
With the help of Formulae
 
P = V*I
500 = V*10
V = 500/10
V = 50 Volt
 
Therefore, Voltage is 50 Volt.
 
To find the battery capacity,
lets consider time = 1 hr
 
With the help of formula
 
The capacity of Battey, C = I*T
The capacity of Battey, C = 10*1
The capacity of Battey, C = 10 Ah ( Amp*hr )
 
Therefore, The capacity of Battey is 10 Ah.
 
 
5. Identify any two elements which are connected parallel to each other. Why they are connected in parallel?
 
The elements which are connected in parallel are as follow.
  • Parking lamp
  • Horn
  • Sealed beam
  • Tail stop
  • dome light
  • Plastic light
  • Almost all the elements which are connected to the earthing.

A horn, for example, is designed to have a degree of resistance so that it consumes a certain current to produce sound normally.

But there are at least two horns in the circuit. If they were connected in series, electric current would have to go through one horn to get to the other.

The current would encounter the resistance twice, and the double resistance would halve the current so that the horn would produce sound only feebly.

Connecting the horns in parallel means that electricity goes through each horn only once.

 
 
6. Identify any two elements which are connected in series. Why they are connected in series?
 
The elements which are connected in series are as follow.
  • ammeter
  • Fuel gauge
  • dome light switch
  • stop light switch
  • basically all the switches

the sender in the gas tank unit varies its resistance according to the amount of fuel in the tank, and 'sends' a small electrical current to the fuel gauge.

The two components are connected in series so that the varying resistance in the sender will affect the position of the needle on the gauge.

similarly, for all switches, switches used to on or off the circuit means they should connect in series so that circuit will complete.

Conclusion:-

We successfully solved the above objectives based on the above circuit diagram.

 
 
 
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