Challenge

Project 2

Explanation:

HYBRID ELECTRICAL VEHICLES:

Today's hybrid electric vehicles (HEVs) are powered by an internal combustion engine in combination with one or more electric motors that use energy stored in batteries. HEVs combine the benefits of high fuel economy and low tailpipe emissions with the power and range of conventional vehicles.

run the project_initial file in matlab script

% Skill-Lync -> Hybrid Drives Development
% Project 1 - Conventional Vehicle Model


% Description:

% Initialization File
% Initialization file for loading the variables for the Conventional vehicle simulation model

% Vehicle Parameters
M = 1500;       % Vehicle weight [kg]
Cr = 0.015;     % Rolling resistance coefficient
Rw = 0.35;      % Rolling radius [m]
Cd = 0.33;      % Drag coefficient
Af = 2;         % Frontal area [m2]
rhoa = 1.225;   % Air density [kg/m3]
Vwind = 0;      % Wind velocity [kmph]
g = 9.81;       % Gravitational acceleration [m/s2]
theta = 0;      % Slope [deg]
myu_road_tire = 1; % Coefficient of friction between tire - road interface

% Powertrain Parameters 
FDR = 3.73;                         % Final Drive Ratio / Diff Ratio
DiffEff = 0.99;                     % Differential efficiency (assumed independent of operating conditions)

NumGear = 4;                        % Number of gears in transmission
TransGear = [1:NumGear];            % Transmission Gears
TransRatio = [3.06, 1.62, 1, 0.7];  % Corresponding Transmission ratios
TransEff = 0.90;                    % Transmission efficiency (assumed independent of operating conditions)

TC_SR = [0, .5, .6, .7, .8, .87, .92, .94, .96, .97, 1];   % Torque Converter Speed Ratio (Matlab default) -> TurbSpd/PumpSpd  
TC_TR = [2.232, 1.5462, 1.4058, 1.2746, 1.1528, 1.0732, 1.0192, 1, 1, 1, 1];   % Torque Converter Torque Ratio (Matlab default) -> TurbTrq/PumpTrq
TC_Cf = 1e-4 * [.72558, .66322, .63463, .59042, .51331, .4144, .29287, .22444, .12186, .04386, 0]; % Torque Converter Capacity Factor (Matlab default) -> PumpTrq/PumpSpd^2 [Nm/rpm^2]

load Vehicle_Data/Engine_data_1_9L_Saturn_95kW
load Vehicle_Data/Trans_Shift_map
load Vehicle_Data/EM_Honda_Insight_10kW
load Vehicle_Data/ESS_NiMH6


ESS_init_soc = 0.8;
ESS_soc_max = 0.9;
ESS_soc_min = 0.6;


% Driver Parameters
Kp = 10;                    % P gain for driver PI model
Ki = 1;                     % I gain for driver PI model
Drive_Cycle_Select = 1;     % Drive cycle selection

% Drive cycle values in m/s

if Drive_Cycle_Select == 1
    load DriveCycles/UDDS;
    
elseif Drive_Cycle_Select == 2
    load DriveCycles/HWFET;
    
elseif Drive_Cycle_Select == 3
    load DriveCycles/FTP;
    
elseif Drive_Cycle_Select == 4
    load DriveCycles/US06;
    
elseif Drive_Cycle_Select == 5
    load DriveCycles/NEDC;
    
elseif Drive_Cycle_Select == 6
    load DriveCycles/WLTP;
 
end

time_end = cyc_time(end);
vel_end = cyc_vel(end);

vehicle model has driver,controller and powertrain

driver:

controller model:

state flow for controller:

engine control unit:

transmission control unit:

electric motor control unit:

Brake control unit:

engine model in powertrain:

electric motor:

crank hub:

transmission:

torque converter:

differential:

wheel:

vehicle dynamics:

battery modelling:

estimated storage system:

terminal voltage:

state of charge:

now we take processing file and run in the matlab script after running of simulink model

% Post-Processing File
%  File for post-processing the P1 Hybrid vehicle simulation model data


% Renaming variables
Time = out.tout;
Acc_Pdl = out.Acc_Pdl;          % Accelerator pedal [%]
Brk_Pdl = out.Brk_Pdl;          % Brake pedal [%]
Gear_Cmd = out.Gear_CMD;        % Transmission gear
Trans_In_Spd = out.Trans_In_Spd*30/pi;  % Transmission input speed [rpm]
Trans_Out_Spd = out.TransOutSpd*30/pi;% Transmission output speed [rpm]
Eng_Trq = out.Eng_Trq;          % Engine brake torque [Nm]
Eng_Spd = out.Eng_Spd*30/pi;    % Engine speed [rpm]
Eng_Fuel_Consump = out.Eng_Fuel_Consumption;    % Engine fuel consumption [g]
Veh_Dist = out.Veh_Dist/1000;   % Distance traveled by vehicle [km]
Veh_Spd = out.Veh_Spd*18/5;     % Vehicle speed [kmph]
Wheel_Speed = out.WheelSpeed;     % Wheel speed [kmph]
Eng_Fuel_Rate = out.Eng_Fuel_Rate % Engine fuel rate [%]
EM_Speed = out.EMSpd*18/5;        % Electric Motor Speed
EM_Power = out.EMPwr;            % Electric Motor Power
EM_Torque = out.EMTrq;           % Electric Motor Torque
Term_Volt = out.term_volt;        % Terminal Voltage of battery
Soc = out.SOC;                    % State Of Charge
Pack_Current = out.Pack_Current;   %Pack current of battery

%% Data Analysis
Eng_Pwr = Eng_Spd*pi/30*Eng_Trq/1000;   % Engine brake power [kW]
rho_petrol = 0.7197;                    % Density of petrol [kg/L]
kmpl = Veh_Dist(end)/(Eng_Fuel_Consump(end)/1000/rho_petrol);    % Fuel economy [kmpl]

%% Plotting vehicle characteristics time trace to Engine speed, Engine Torque, Engine Power, 
%  And Engine fuel rate, Engine fuel consumption
% Data conversion from Double Timeseries

Eng_spd = Eng_Spd.Data(:,1);   % engine speed
Eng_trq = Eng_Trq.Data(:,1);   % engine torque
Eng_pwr = Eng_Pwr.Data(:,1);   % engine power
Eng_fuel_rate = Eng_Fuel_Rate.Data(:,1);   % engine fuel rate
Eng_fuel_consumption = Eng_Fuel_Consump.Data(:,1);   % engine fuel consumption
EM_speed = EM_Speed.Data(:,1);   % motor speed
EM_power = EM_Power.Data(:,1);   % Motor Power
EM_torque = EM_Torque.Data(:,1);   % Motor Torque
Pack_current = Pack_Current.Data(:,1);  %pack current of battery
State_of_charge = Soc.Data(:,1);      %state of charge
Term_voltage = Term_Volt.Data(:,1);    % terminal Voltage of battery
Veh_spd = Veh_Spd.Data(:,1);
Veh_dist = Veh_Dist.Data(:,1);
KMpl = kmpl.Data(:,1);

% Plotting vehicle characteristics time trace transmission IN/OUT and Wheel Speed
figure(1)
hold on
grid on
plot(Time, Trans_In_Spd, 'linewidth', 1, 'Color', 'black');
plot(Time, Trans_Out_Spd, 'linewidth', 1, 'Color', 'red');
plot(Time, Wheel_Speed, 'linewidth',1, 'color', 'blue')
ylabel('Speed [rpm]')
xlabel('Timem [s]')
xlim([0, Time(end)]);
ylim([0, 6000]);
legend('Trans Input','Trans Output','Wheel Speed');

% Plotting Engine speed, Engine Torque, Engine Power,Engine fuel rate,Engine fuel consumption wrt Time 
figure(2)
subplot(4,1,1)
plot(Time,Eng_trq,'linewidth',1,'color','black')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel('Torque [Nm]')
legend('Engine Torque')
grid on

subplot(4,1,2)
plot(Time,Eng_pwr,'linewidth',1,'color','blue')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel('Power [KW]')
legend('Engine Power')
grid on

subplot(4,1,3)
plot(Time,Eng_fuel_rate,'linewidth',1,'color','red')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel('Fuel Rate [%]')
legend('Engine Fuel Rate')
grid on

subplot(4,1,4)
plot(Time,Eng_fuel_consumption,'linewidth',1,'color','green')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel('Fuel Consumption')
legend('Engine Fuel Consumption')
grid on

% Plotting fuel economy Vs Engine Fuel consumption 
figure(3)
plot(Eng_fuel_consumption,Eng_fuel_rate,'color','r')
xlabel('Fuel consumption')
ylabel('Fuel Rate [%]')
title('Fuel economy Vs Fuel Consumption')
grid on

% Potting Accelerator pedal, Brake pedal and gear command with respect to time
figure(4)
subplot(2,1,1)
hold on
plot(Time, Acc_Pdl, 'linewidth', 1, 'Color', 'black');
plot(Time, Brk_Pdl, 'linewidth', 1, 'Color', 'red');
ylabel('Pedal [%]')
xlabel('Time [s]');
xlim([0, Time(end)]);
grid on
legend('Accel','Brake');
title('Acceleration & Brake Pedal wrt Time')

subplot(2,1,2)
plot(Time, Gear_Cmd, 'linewidth', 1, 'Color', 'black');
xlim([0, Time(end)]);
xlabel('Time [s]');
ylabel('Gear');
grid on
title('Gear command wrt Time')

% Plotting gear command vehicle desired with actual speed
figure(5)
subplot(2,1,1)
plot(Veh_spd, Gear_Cmd, 'linewidth', 1, 'Color', 'black');
xlabel('Speed [rpm]');
ylabel('Gear');
grid on
title('Gear command wrt vehicle speed')

subplot(2,1,2)
plot(Veh_dist, Gear_Cmd, 'linewidth', 1, 'Color', 'red');
xlabel('Distance [kmpl]');
ylabel('Gear');
grid on
title('Gear command wrt Distance')

% Plotting engine operating points on engine fuel map
figure('Name','Engine Operating Points');
hold on
grid on
title('Engine Operating Points','fontsize',12);
p1=plot(Eng_map_spd*30/pi,Eng_max_trq,'linewidth',2,'color','r');
p2=line([Eng_map_spd(end)*30/pi Eng_map_spd(end)*30/pi],[0 Eng_max_trq(end)]);
set(p2,'linewidth',1,'linestyle','--','color','k');
p3=line([Eng_map_spd(1)*30/pi Eng_map_spd(1)*30/pi],[0 Eng_max_trq(1)]);
set(p3,'linewidth',1,'linestyle','--','color','k');
[c,h] = contour(Eng_map_spd'*30/pi,Eng_map_trq,Eng_fuel_map');
clabel(c,h);
xlabel('Engine Speed [rpm]');
ylabel('Engine Torque [Nm]');
title('Engine Fuel Consumption Map [g/s]');
legend([p1 p3],{'Max Curve','Operating Points'});
axis([Eng_map_spd(1)*30/pi Eng_map_spd(end)*30/pi 0 Eng_map_trq(end)]);

% State of Charge, Pack Current, And Terminal Voltage with respect to Time
figure(7)
subplot(3,1,1)
plot(Time,Pack_current,'linewidth',1,'color','black')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel('Current [W]')
legend('Pack Current')
grid on

subplot(3,1,2)
plot(Time,State_of_charge,'linewidth',1,'color','blue')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel('Charging [%]')
legend('State Of Charge')
grid on

subplot(3,1,3)
plot(Time,Term_voltage,'linewidth',1,'color','red')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel('Voltage [V]')
legend('Terminal Voltage')
grid on

%% Motor Speed, Torque, Motor input power with respect to Time
figure(8)
subplot(3,1,1)
plot(Time,EM_power,'linewidth',1,'color','black')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel('Power [W]')
legend('Electric Motor Power ')
grid on

subplot(3,1,2)
plot(Time,EM_torque,'linewidth',1,'color','blue')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel(' Torque [Nm]')
legend('Electric Motor Torque')
grid on

subplot(3,1,3)
plot(Time,EM_speed,'linewidth',1,'color','red')
xlim([0, Time(end)]);
xlabel('Time [s]')
ylabel('Speed [Rpm]')
legend('Electrical Motor Speed')
grid on

% Plotting EM Operating Points on motor input power Map
figure('Name','Electric Motor Operating Points');
hold on
grid on
title('Electric Motor Operating Points','fontsize',12);
p1=plot(EM_map_spd*30/pi,EM_max_trq,'linewidth',2,'color','r');
p2=line([EM_map_spd(end)*30/pi EM_map_spd(end)*30/pi],[0 EM_max_trq(end)]);
set(p2,'linewidth',1,'linestyle','--','color','k');
p3=line([EM_map_spd(1)*30/pi EM_map_spd(1)*30/pi],[0 EM_max_trq(1)]);
set(p3,'linewidth',1,'linestyle','--','color','k');
[c,h] = contour(EM_map_spd'*30/pi,EM_map_trq,EM_inpwr_map');
clabel(c,h);
xlabel('Motor Speed [rpm]');
ylabel('Motor Torque [Nm]');
title('Motor Input Power Map [g/s]');
legend([p1 p3],{'Max Curve','Operating Points'});
axis([EM_map_spd(1)*30/pi EM_map_spd(end)*30/pi 0 EM_map_trq(end)]);

% drive cycle plot wrt time
figure()
plot(Time,KMpl,'linewidth',1,'color','g')
xlim([0, Time(end)]);
xlabel('Time [S]')
ylabel('Fuel economy [kmpl]')
legend on
grid on

scopes for driver model:

UDDS CYCLE:

HWFET CYCLE:

MOTOR SCOPE:

UDDS CYCLE:

HWFET CYCLE:

ENGINE BLOCK MODEL SCOPE:

UDDS CYCLE:

HWFET CYCLE:

ENGINE BLOCK FUEL SCOPE:

UDDS CYCLE:

HWFET CYCLE:

CRANK HUB SCOPE:

UDDS CYCLE:

HWFET CYCLE:

GEAR CMD SCOPE:

UDDS CYCLE:

HWFET CYCLE:

VEHICLE DYNAMICS SCOPE:

PLOTS TRANSMISSION INPUT ,OUTPUT AND WHEELS SPEED Wrt TIME:

UDDS CYCLE:

PLOTS ENGINE TORQUE ENGINE POWER FUEL RATE AND FUEL CONSUMPTION wrt TIME:

plots between fuel rate and fuel consumption:

plots for acceleration &brake pedal and gear command wrt time:

plots for gear command wrt speed and distance:

plots for engine fuel consumption map:

plots for pack current ,state of charge,terminal voltage wrt time:

plots for motor power ,motor torque,motor speed wrt time:

plots for motor input power map:

plots for fuel economy wrt time:

all the matlab script files and plots are created fin zip file and uploaded

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