Project 2

Wiring Harness Routing for Tailgate

 Step 1

Electrically Define all the Connectors, Clips and clamps thats going to be used, and add it to the catalog browser.

Step 2

Place all the required connectors, clips and clamps into the wiring harness assembly and position it accordingly.

Step 3

Routing

Step 4

Addd Protective Covering

Step 5

Check Bundle Continuity

Step 6

Flatten the bundle routing

Step 7

Create Drawing File

The following assumptions were made when designing the wiring harness:

 

• The wiring harness should be easy to manufacture, install, remove, and maintain.

• The wiring harness should not be routed through small structural holes or openings to minimize chafing and handling during installation.

• The wiring harness should not be routed or clipped in blind zones or hard-to-reach areas during harness assembly or service.

• Additional slack should be provided if needed, according to the surrounding and harness bending requirements. For this project, a slack value between 1-5% is used.

• It should be ensured that there is no case of fouling while designing the wiring harness in the CAD environment. Additional cups/clamps may be used to avoid fouling.

• The wiring harness should not be routed near sharp edges, or else the harness should be protected.

• Enough mounting equipment, such as clips and clamps, should be provided.

• The branch length should be greater than 50mm.

• The minimum distance between the clip and the branch point should be at least 25mm.

• The minimum distance between the two branch points should be at least 50mm.

• The wiring harness should be easy to assemble and easy to access.

• Clips/clamps used for the wiring harness should be readily available in the market to avoid extra costs for custom mounting solutions.

Given Below the link for the zip file

https://drive.google.com/file/d/1sVWq1tJPt_PzwkaI7WLsTBRnMvKAPzz3/view?usp=sharing