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  1. Home/
  2. Pandiyaselvan S/
  3. Project 2

Project 2

                                    PROJECT-2_TAILGATE WIRING HARNESS AIM:         To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5. DESIGN CRITERIA…

  • CATIA
  • DESIGN

  • Pandiyaselvan S

    updated on 31 Mar 2023

                                    PROJECT-2_TAILGATE WIRING HARNESS

AIM:

        To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5.

DESIGN CRITERIA AND PACKAGING ASSUMPTIONS:

  • Wiring harness routing shall provide ease in manufacturing, accessibility, easy removal, and easy maintenance of attached equipment and wiring harness.
  • Routing through small structural holes and openings shall be avoided, minimize chaffing and handling of the wiring harness during installation.
  • Avoid the harness routing and clipping in the Blind zone of the Operator during harness assembly or in service.
  • Routing shall offer protection against possible damage through common misuses such as being handhold and temporary support for test equipment.
  • Provide additional slack to the harness according to the surroundings and harness bending requirements.
  • Ensure the routing meets the clearance requirements with different surrounding parts.
  • Avoid routing over the bolts, near to the bolted joints. It may damage the harness or puncture the harness. Keep harness away from panel mounting screws.
  • Avoid harness routing near sharp edges, if not possible provide protection to the harness.
  • The maximum distance between two clips on a straight branch is 200mm.
  • Provide Clips and clamps if the harness is going to bend at multiple locations.
  • The use of too many sheet-metal brackets should be avoided.
  • The branch length should be more than 50 mm.
  • Min distance between clip and branching point to be 25 mm.
  • Min distance between two branch breakouts should be 50 mm.

COMPONENTS:

Car Tailgate Assembly:   

Mounting Clamp:

Interconnecting Connection:

Four Pole Connector:

Two Pole Connector:

TAILGATE WIRING HARNESS:

GEOMETRICAL BUNDLE:

Bundle Routing with protective tubes:

BUNDLE CONNECTIVITY CHECK:

TAILGATE WIRING HARNESS:

TAILGATE WIRING HARNESS DRAWING:


CONCLUSION:
       The wiring harness has been designed for the given tailgate assembly and the flattened view is drafted.

 

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Read more Projects by Pandiyaselvan S (26)

Project 2

Objective:

                                    PROJECT-2_TAILGATE WIRING HARNESS AIM:         To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5. DESIGN CRITERIA…

calendar

31 Mar 2023 03:38 PM IST

  • CATIA
  • DESIGN
Read more

Project 1

Objective:

                                    PROJECT-1: ENGINE HARNESS ASSEMBLYAIM:To route the wiring harness for the given engine.Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in…

calendar

22 Mar 2023 05:34 AM IST

  • DESIGN
Read more

Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

Objective:

                             Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge Aim:                     To create the flattened view for harness geomentrical bundle assy as per…

calendar

07 Mar 2023 03:53 PM IST

  • CATIA
Read more

Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

Objective:

                                  Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge Aim:       Route two electrical harnesses per the given layout and interconnect them as a single harness assembly.…

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27 Feb 2023 03:14 PM IST

  • CATIA
Read more

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