Challenge

Project-1: Powertrain for aircraft in runways

Part A:

1. Search and list out the total weight of various types of aircrafts.

2. Is there any difference between ground speed and air speed?

3. Why is it not recommended to use aircraft engine power to move it on the ground at Airport?

4. How an aircraft is pushed to runway when its ready to take off?

5. Learn about take off power, tyre design, rolling resistance, tyre pressure, brake forces when landing.

Part B:

6. A. With necessary assumptions, calculate the force and power required to push / pull an aircraft by a towing vehicle.

B. Develop the model for the calculated force and power using Simulink.

7. A. Design an electric powertrain with type of motor, it’s power rating, and energy requirement to fulfill aircraft towing application in Simulink. Estimate the duty cycle range to control the aircraft speed from zero to highest. Make all required assumptions. Prepare a table of assumed parameters. Draw a block diagram of powertrain.

(Hint :DC7 Block)

B. Also, Design the parameters in excel sheet.

Solution:

  1. To search and list out various types of aircraft along with its gross weight respectively.

Type

MTOW [kg]

MLW [tonnes]

TOR [m]

LR [m]

ICAO category

FAA category

Antonov An-225

640,000

591.7

3500

Heavy

Super

Scaled Composites Model 351 Stratolaunch

589,670

3660

Heavy

Super

Airbus A380-800[1][2][3]

575,000

394

3100

1930

Heavy

Super

Boeing 747-8F

447,700

346.091

3100

1800

Heavy

Heavy

Boeing 747-8

443,613

306.175

3100

Heavy

Heavy

Boeing 747-400ER

412,770

295.742

3090

Heavy

Heavy

Antonov An-124-100M

405,060

330

2520

900

Heavy

Heavy

Boeing 747-400

396,900

295.742

3018

2179

Heavy

Heavy

Lockheed C-5 Galaxy[4][5][6]

381,000

288.417

2530

1494

Heavy

Heavy

Boeing 747-200[7]

377,840

285.700

3338

2109

Heavy

Heavy

Boeing 747-300[7]

377,840

260.320

3222

1905

Heavy

Heavy

Airbus A340-500[8]

371,950

240

3050

2010

Heavy

Heavy

Airbus A340-600[8]

367,400

256

3100

2100

Heavy

Heavy

Boeing 777F

347,800

260.816

2830

Heavy

Heavy

Boeing 777-300ER

351,800

251.29

3100

Heavy

Heavy

Boeing 777-200LR

347,450

223.168

3000

Heavy

Heavy

Boeing 747-100[7]

340,200

265.300

Heavy

Heavy

Airbus A350-1000

308,000

233.5

Heavy

Heavy

Boeing 777-300

299,370

237.683

3380

Heavy

Heavy

Boeing 777-200ER

297,550

213.00

3380

1550

Heavy

Heavy

Airbus A340-300[8][9]

276,700

190

3000

1926

Heavy

Heavy

McDonnell Douglas MD-11

273,300

185

2990

1890

Heavy

Heavy

Airbus A350-900

270,000

175

2670

1860

Heavy

Heavy

Ilyushin Il-96M

270,000

195.04

3115

2118

Heavy

Heavy

McDonnell Douglas DC-10

256,280

183

2990

1890

Heavy

Heavy

Boeing 787-9[10]

254,000

192.777

2900

Heavy

Heavy

Boeing 787-10[10]

254,000

201.849

Heavy

Heavy

Airbus A340-200[8][11]

253,500

181

2990

Heavy

Heavy

Airbus A330-900

251,000

191

3100

Heavy

Heavy

Ilyushin IL-96-300

250,000

175

2600

1980

Heavy

Heavy

Airbus A330-300[12][13]

242,000

185

2500

1750

Heavy

Heavy

Airbus A330-200[12][13]

242,000

180

2220

1750

Heavy

Heavy

Lockheed L-1011-500

231,300

166.92

2636

Heavy

Heavy

Boeing 787-8[10]

228,000

172.365

3300

1695

Heavy

Heavy

Lockheed L-1011-200

211,400

Heavy

Heavy

Ilyushin IL-86

208,000

175

Heavy

Heavy

Boeing 767-400ER

204,000

158.758

3414

Heavy

Heavy

Airbus A300-600R[14]

192,000

140

2385

1555

Heavy

Heavy

Boeing 767-300ER

187,000

136.08

2713

1676

Heavy

Heavy

Concorde

185,000

111.1

3440

2220

Heavy

Heavy

Airbus A300-600[14]

163,000

138

2324

1536

Heavy

Heavy

Boeing 767-300

159,000

136.078

2713

1676

Heavy

Heavy

Airbus A310-300[14]

157,000

124

2290

1490

Heavy

Heavy

Vickers VC10

152,000

151.9

Heavy

Heavy

Boeing 707-320B[15]

151,000

97.5

Heavy

Heavy

Boeing 707-320C[15]

151,000

112.1

Heavy

Heavy

Douglas DC-8-61

147,000

Heavy

Heavy

Airbus A310-200[14]

142,000

123

1860

1480

Heavy

Heavy

Airbus A400M

141,000

122

980

770

Heavy

Heavy

Douglas DC-8-32

140,000

Heavy

Heavy

Douglas DC-8-51

125,000

Medium

Large

Boeing 757-300

124,000

101.6

2550

1750

Medium

Large

Boeing 707-120B[15]

117,000

86.3

Medium

Large

Boeing 757-200

116,000

89.9

2347

1555

Medium

Large

Boeing 720B[16]

106,000

79.5

Medium

Large

Boeing 720[16]

104,000

79.5

Medium

Large

Tupolev Tu-154M

104,000

80

Medium

Large

Tupolev Tu-204SM

104,000

87.5

2250

Medium

Large

Convair 880

87,500

Medium

Large

Boeing 737-900

85,000

66.36

2500

1704

Medium

Large

Boeing 737-900ER

85,000

71.35

2804

1829

Medium

Large

Boeing 727-200 Advanced[17]

84,000

70.1

Medium

Large

Airbus A321-100[18]

83,000

77.8

2200

1540

Medium

Large

Boeing 737-800

79,000

65.32

2308

1634

Medium

Large

Boeing 727-200[17]

78,000

68.1

Medium

Large

McDonnell-Douglas MD-83

73,000

63.28

Medium

Large

Boeing 727-100[17]

72,500

62.4

Medium

Large

Boeing 727-100C[17]

72,500

62.4

Medium

Large

McDonnell-Douglas MD-90-30

71,000

64.41

2165

1520

Medium

Large

de Havilland Comet 4

70,700

Medium

Large

Boeing 737-700

70,000

58.06

1921

1415

Medium

Large

Airbus A320-100[18]

68,000

66

1955

1490

Medium

Large

Boeing 737-400

68,000

54.9

2540

1540

Medium

Large

de Havilland Comet 3

68,000

Medium

Large

Boeing 377

67,000

Medium

Large

Boeing 737-600

66,000

54.66

1796

1340

Medium

Large

Airbus A220-300

65,000

57.61

1890

1494

Medium

Large

Hawker Siddeley Trident 2E

65,000

Medium

Large

Airbus A319[18]

64,000

62.5

1850

1470

Medium

Large

Boeing 737-300

63,000

51.7

1939

1396

Medium

Large

Boeing 737-500

60,000

49.9

1832

1360

Medium

Large

Airbus A220-100

59,000

50.80

1463

1356

Medium

Large

Airbus A318[18]

59,000

57.5

1375

1340

Medium

Large

Boeing 717-200HGW

55,000

47.174

1950

Medium

Large

Douglas DC-7

55,000

Medium

Large

de Havilland Comet 2

54,000

Medium

Large

Boeing 717-200BGW

50,000

46.265

1950

Medium

Large

de Havilland Comet 1

50,000

Medium

Large

Douglas DC-6A

48,600

Medium

Large

Douglas DC-6B

48,500

Medium

Large

Embraer 190[19]

48,000

43

2056

1323

Medium

Large

Caravelle III

46,000

Medium

Large

Fokker 100

46,000

39.95

1621

1350

Medium

Large

Douglas DC-6

44,000

Medium

Large

Avro RJ-85

42,000

36.74

Medium

Large

Handley Page Hermes

39,000

Medium

Large

Embraer 175[20]

37,500

32.8

2244

1304

Medium

Large

Bombardier CRJ900[21]

36,500

33.345

1778

1596

Medium

Large

Embraer 170[22]

36,000

32.8

1644

1274

Medium

Large

Bombardier CRJ700

33,000

30.39

1564

1478

Medium

Large

Douglas DC-4

33,000

Medium

Large

Vickers Viscount 800

30,400

Medium

Large

Bombardier Q400

28,000

28.01

1219

1295

Medium

Large

Bombardier CRJ200

23,000

21.319

1918

1479

Medium

Large

ATR 72-600

22,800

22.35

1333

914

Medium

Large

Saab 2000

22,800

21.5

1300

Medium

Large

Embraer ERJ 145

22,000

19.3

2270

1380

Medium

Large

ATR 42-500

18,600

18.3

1165

1126

Medium

Small

Saab 340

13,150

12.930

1300

1030

Medium

Small

Embraer 120 Brasilia

11,500

11.25

1560

1380

Medium

Small

BAe Jetstream 41

10,890

10.570

1493

826

Medium

Small

Learjet 75[23]

9,752

8.709

1353

811

Medium

Small

Pilatus PC-24[24]

8,300

7.665

893

724

Medium

Small

Embraer Phenom 300[25]

8,150

7.65

956

677

Medium

Small

Beechcraft 1900D

7,765

7.605

1036

853

Medium

Small

Cessna Citation CJ4[26]

7,761

7.103

1039

896

Medium

Small

de Havilland Hercules

7,000

Medium

Small

Embraer Phenom 100

4,800

4.43

975

741

Light

Small

https://en.wikipedia.org/wiki/List_of_airliners_by_maximum_takeoff_weight

2.Differences between ground speed and air speed.

Sol: Air speed:

  • It is the speed at which the air is flowing around the aircraft’s wings.
  • It is simply the speed at which an aircraft is moving relative to the air it is flying in.

Ground Speed:

  • It the aircraft’s speed relative to the ground.
  • Ground speed is what determines how fast an aircraft will get to its destination.

From this figure, we can say that ground speed is the vector summation of the airspeed and wind speed.

3.Why it is not recommended to use aircraft engine power to move it on the ground at airport?

Sol: Generally air crafts have reverse thrust which are having ability to move backward but the problem with this thrust is it will damage the terminal building and other equipment.

If the aircraft engine close to the ground then there are are 2 issues.

  1. Blow sand and debris forward.

2 .This sand and debris sucks to the engine, which causes the failure of the engine.

4.How an aircraft is pushed to runway when it is ready to take off ?

In airports, there is a systematic procedure called push back and in this, the aircraft is pushed towards its parking position. For this process, a tow bar is connected to the nose-wheel strut. The corresponding nose wheel strut is shown in the figure.

5.Learn about take off power, tyre design, rolling resistance, tyre pressure, brakes forces when landing.

Take off : It is the process in which an aircraft (or) aerospace vehicle moving away from the ground and become air borne.

Take off Power: It is the amount of power required to achieve take off. Generally the take off time is 5minutes for reciprocating engines and 2.5 min for gas engines.

The above figure shows the take off path and it is observed that there are different segment to reach from ground to 1500ft.

Tyre design:

The main purpose of designing aircraft Tyre is to withstand heavy loads while landing, take off and parking. The total number of wheels increases with the weight of the aircraft. It is used to absorb shock of landing and to get cushioning.

A Boeing 737NG & 737MAX uses 6 wheels, Boeing 787 uses 10 wheels, Boeing 777 uses 14 wheels and Airbus A380 uses 22 wheels. Aircraft tyre work under extreme conditions, carrying up to 340 tons and accelerating at over 250 km/hour at takeoff, in addition to enduring varied environmental stress when in flight and taxing.

  • Carcass plies are mainly used to develop the Tyre. These are also called as casing plies.
  • Retreading is nothing but restoring a worn tyre by renewing the tread area. If any repair occurs that is included in the retreading process.
  • Load rating: It is the peak permissible load at a given inflation pressure.
  • Ply Rating– It is used to recognize the peak recommended load rating and inflation pressure for a given
  • Speed Rating– It is a rating at which the peak take off speed at which the given tyre has been tested.
  • Skid Depth– It is the distance between the tread surface and the deepest groove as measured in the mould.

Rolling Resistance: It is a force resisting the motion when the vehicle rolls on the surface.

Where M is the mass of the vehicle.

µrr is the co-efficient of rolling resistance.

g is the gravitational force.

θ is the road angle.

Tyre Pressure:

Generally the air Tyre pressure is upto 200psi(14bar, 1400kpa)

Brakes forces when landing:

Disc brake:

These brakes are same as that of braking system in automobiles. It consists of a pair of calipers, squeeze pads against the rotors of an airplane’s landing gear. When you apply the disc brakes the speed starts reducing at which they are rotating. After some time the speed of the aircraft will comes to zero completely.

Reverse thrust: Almost many air crafts use revers thrust during landing time. When flying, the thrust is projected out the rear of an airplane’s engines. When landing, however, pilots may use the reverse thrust feature. Reverse thrust changes the direction of the engines’ thrust. Rather than projecting out the rear, the thrust will be projected out the front. This reversal of thrust provides deceleration that allows airplanes to slow down more quickly when landing.

Wing Spoilers:

Many airplanes use wing spoilers to assist with braking when landing. Not to be confused with ailerons, spoilers are extendable flaps on the ends of an airplane’s wings. Pilots can raise the spoilers to decelerate the airplane as it approaches the runway. And even while on the runway, pilots will typically leave the wing spoilers raised. Raised wing spoilers create drag, which essentially slows down the airplane so that it’s able to brake more quickly.

6. With necessary assumptions, calculate the force and power required to push/pull an aircraft by a towing the vehicle. Develop the model for the calculated force and power using simulink.

Consider Max T/O Weight= 126800 lbs= 57,515kg

Max landing weight= 869000 lbs= 3,94,171kg

Total weight = 4,51,686Kg.

Area = 1752m2.

https://www.globalair.com/aircraft-for-sale/Specifications?specid=1545

Co efficient of Rolling resistance =0.01.

Drag coefficient of combined Towing vehicle and aircraft= 0.0265+0.13=0.156.

Gravitational force g= 9.81.

Speed to move the aircraft by towing the vehicle= 20Kmph.

Calculations using excel sheet and MATLAB:

Frr= M*urr*g*COS(THETA). Prr= Frr*V;

Fad= 0.5*rho*Cd*Af*V^2. Pad= Fad*V

7 A. Design an electric powertrain with type of motor, it’s power rating, and energy requirement to fulfill aircraft towing application in Simulink. Estimate the duty cycle range to control the aircraft speed from zero to highest. Make all required assumptions. Prepare a table of assumed parameters. Draw a block diagram of powertrain.

(Hint :DC7 Block)

B. Also, Design the parameters in excel sheet.

sol: with the continuation of problem no 6 additional calculation has been obtained.

For q.no B excel sheet alread i attached which is similar to q.no 6

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