Challenge

Project-1: Powertrain for aircraft in runways

MManikandan K4 Jun 2022

Part A:

Problem 01:

Aim:

To search and list out the total weight of various types of aircraft.

Types of aircraft:

There are a number of ways to identify aircraft by type. The primary distinction is between those that are lighter than air and those that are heavier than air.

Lighter than air:

Aircraft such as balloons nonrigid airships and dirigibles are designed to contain within their structure a sufficient volume that, when filled with a gas lighter than air (heated air, hydrogen, or helium), displaces the surrounding ambient air and floats, just as a cork does on the water. Balloons are not steerable and drift with the wind. Nonrigid airships, which have enjoyed a rebirth of use and interest, do not have a rigid structure but have a defined aerodynamic shape, which contains cells filled with the lifting agent. They have a source of propulsion and can be controlled in all three axes of flight.

Heavier than air:

This type of aircraft must have a power source to provide the thrust necessary to obtain lift. Simple heavier-than-air craft includes kites. These are usually a flat-surfaced structures, often with a stabilizing “tail,” attached by a bridle to a string that is held in place on the ground. Lift is provided by the reaction of the string-restrained surface to the wind. Another type of unmanned aircraft is the unnamed Aerial Vehicle (UAV), commonly called drones or sometimes remotely piloted vehicles (RPVs). These aircraft are radio-controlled from the air or the ground and are used for scientific and military purposes.

Manufacturer's empty weight (MEW)
Also called Manufacturer's Weight Empty (MWE) or Licensed Empty Weight

It is the weight of the aircraft "as built" and includes the weight of the structure, power plant, furnishings, installations, systems and other equipment that are considered an integral part of an aircraft.

This excludes any baggage, passengers, or usable fuel².

Zero-fuel weight (ZFW)

This is the total weight of the airplane and all its contents (including unusable fuel), but excluding the total weight of the usable fuel on board.

As a flight progresses and fuel is consumed, the total weight of the airplane reduces, but the ZFW remains constant.

Maximum zero fuel weight (MZFW) is the maximum weight allowed before usable fuel and other specified usable agents (engine injection fluid, and other consumable propulsion agents) are loaded.

Operating empty weight (OEW) (Roughly equivalent to basic empty weight on light aircraft)

It is the basic weight of an aircraft including the crew, all fluids necessary for operation such as engine oil, engine coolant, water, unusable fuel and all operator items and equipment required for flight but excluding usable fuel and the payload.

Payload

It is the carrying capacity of an aircraft. It includes cargo, people, extra fuel. In the case of a commercial airliner, it may refer only to revenue-generating cargo or paying passengers.

Maximum takeoff weight (MTOW)

This is the maximum weight at which the pilot of the aircraft is allowed to attempt to take off³.

Regulated takeoff weight (RTOW)

Depending on different factors (e.g. flap setting, altitude, air temperature, length of runway), RTOW or maximum permissible takeoff weight varies for each takeoff. It can never be higher than MTOW.

Maximum landing weight (MLW)

This maximum weight at which an aircraft is permitted to land. The following image depicts takeoff weight components.

Maximum ramp weight (MRW)
It is also called maximum taxi weight (MTW). It is the maximum weight authorized for maneuvering (taxiing or towing) an aircraft on the ground.

Aircraft gross weight

It is the total aircraft weight at any moment during the flight or ground operation. This decreases during the flight due to fuel and oil consumption.

Various Aircraft Weights:

MTOW = Maximum take-off weight, MLW = Maximum landing weight, TOR = Take-off run

Type	MTOW [kg]	MLW [tonnes]	TOR [m]	LR [m]	ICAO category	FAA category
Antonov An-225	640,000	591.7	3500		Heavy	Super
Scaled Composites Model 351 Stratolaunch	589,670		3660		Heavy	Super
Airbus A380-800	575,000	394	3100	1930	Heavy	Super
Boeing 747-8F	447,700	346.091	3100	1800	Heavy	Heavy
Boeing 747-8	443,613	306.175	3100		Heavy	Heavy
Boeing 747-400ER	412,770	295.742	3090		Heavy	Heavy
Antonov An-124	405,060	330	2520	900	Heavy	Heavy
Boeing 747-400	396,900	295.742	3018	2179	Heavy	Heavy
Lockheed C-5 Galaxy	381,000	288.417	2530	1494	Heavy	Heavy
Boeing 747-200	377,840	285.700	3338	2109	Heavy	Heavy
Boeing 747-300	377,840	260.320	3222	1905	Heavy	Heavy
Airbus A340-500	371,950	240	3050	2010	Heavy	Heavy
Airbus A340-600	367,400	256	3100	2100	Heavy	Heavy
Boeing 777F	347,800	260.816	2830		Heavy	Heavy
Boeing 777-300ER	351,800	251.29	3100		Heavy	Heavy
Boeing 777-200LR	347,450	223.168	3000		Heavy	Heavy
Boeing 747-100	340,200	265.300			Heavy	Heavy
Airbus A350-1000	308,000	233.5			Heavy	Heavy
Boeing 777-300	299,370	237.683	3380		Heavy	Heavy
Boeing 777-200ER	297,550	213.00	3380	1550	Heavy	Heavy
Airbus A340-300	276,700	190	3000	1926	Heavy	Heavy
McDonnell Douglas MD-11	273,300	185	2990	1890	Heavy	Heavy
Airbus A350-900	270,000	175	2670	1860	Heavy	Heavy
Ilyushin Il-96M	270,000	195.04	3115	2118	Heavy	Heavy
McDonnell Douglas DC-10	256,280	183	2990	1890	Heavy	Heavy
Boeing 787-9	254,000	192.777	2900		Heavy	Heavy
Boeing 787-10	254,000	201.849			Heavy	Heavy
Airbus A340-200	253,500	181	2990		Heavy	Heavy
Airbus A330-900	251,000	191	3100		Heavy	Heavy
Ilyushin IL-96-300	250,000	175	2600	1980	Heavy	Heavy
Airbus A330-300	242,000	185	2500	1750	Heavy	Heavy
Airbus A330-200	242,000	180	2220	1750	Heavy	Heavy
Lockheed L-1011-500	231,300	166.92	2636		Heavy	Heavy
Boeing 787-8^[10]	228,000	172.365	3300	1695	Heavy	Heavy
Lockheed L-1011-200	211,400				Heavy	Heavy
Ilyushin IL-86	208,000	175			Heavy	Heavy
Boeing 767-400ER	204,000	158.758	3414		Heavy	Heavy
Airbus A300-600R	192,000	140	2385	1555	Heavy	Heavy
Boeing 767-300ER	187,000	136.08	2713	1676	Heavy	Heavy
Concorde	185,000	111.1	3440	2220	Heavy	Heavy
Airbus A300-600	163,000	138	2324	1536	Heavy	Heavy
Boeing 767-300	159,000	136.078	2713	1676	Heavy	Heavy
Airbus A310-300	157,000	124	2290	1490	Heavy	Heavy
Vickers VC10	152,000	151.9			Heavy	Heavy
Boeing 707-320B	151,000	97.5			Heavy	Heavy
Boeing 707-320C	151,000	112.1			Heavy	Heavy
Douglas DC-8-61	147,000				Heavy	Heavy
Airbus A310-200	142,000	123	1860	1480	Heavy	Heavy
Airbus A400M	141,000	122	980	770	Heavy	Heavy
Douglas DC-8-32	140,000				Heavy	Heavy
Douglas DC-8-51	125,000				Medium	Large
Boeing 757-300	124,000	101.6	2550	1750	Medium	Large
Boeing 707-120B	117,000	86.3			Medium	Large
Boeing 757-200	116,000	89.9	2347	1555	Medium	Large
Boeing 720B	106,000	79.5			Medium	Large
Boeing 720	104,000	79.5			Medium	Large
Tupolev Tu-154	104,000	80			Medium	Large
Tupolev Tu-204	104,000	87.5	2250		Medium	Large
Convair 880	87,500				Medium	Large
Boeing 737-900	85,000	66.36	2500	1704	Medium	Large
Boeing 737-900ER	85,000	71.35	2804	1829	Medium	Large
Boeing 727-200 Advanced	84,000	70.1			Medium	Large
Airbus A321	83,000	77.8	2200	1540	Medium	Large
Boeing 737-800	79,000	65.32	2308	1634	Medium	Large
Boeing 727-200	78,000	68.1			Medium	Large
McDonnell-Douglas MD-83	73,000	63.28			Medium	Large
Boeing 727-100	72,500	62.4			Medium	Large
Boeing 727-100C	72,500	62.4			Medium	Large
McDonnell-Douglas MD-90	71,000	64.41	2165	1520	Medium	Large
de Havilland Comet 4	70,700				Medium	Large
Boeing 737-700	70,000	58.06	1921	1415	Medium	Large
Airbus A320	68,000	66	1955	1490	Medium	Large
Boeing 737-400	68,000	54.9	2540	1540	Medium	Large
de Havilland Comet 3	68,000				Medium	Large
Boeing 377	67,000				Medium	Large
Boeing 737-600	66,000	54.66	1796	1340	Medium	Large
Airbus A220-300	65,000	57.61	1890	1494	Medium	Large
Hawker Siddeley Trident 2E	65,000				Medium	Large
Airbus A319	64,000	62.5	1850	1470	Medium	Large
Boeing 737-300	63,000	51.7	1939	1396	Medium	Large
Boeing 737-500	60,000	49.9	1832	1360	Medium	Large
Airbus A220-100	59,000	50.80	1463	1356	Medium	Large
Airbus A318	59,000	57.5	1375	1340	Medium	Large
Boeing 717-200HGW	55,000	47.174	1950		Medium	Large
Douglas DC-7	55,000				Medium	Large
de Havilland Comet 2	54,000				Medium	Large
Boeing 717-200BGW	50,000	46.265	1950		Medium	Large
de Havilland Comet 1	50,000				Medium	Large
Douglas DC-6A	48,600				Medium	Large
Douglas DC-6B	48,500				Medium	Large
Embraer 190	48,000	43	2056	1323	Medium	Large
Caravelle III	46,000				Medium	Large
Fokker 100	46,000	39.95	1621	1350	Medium	Large
Douglas DC-6	44,000				Medium	Large
Avro RJ-85	42,000	36.74			Medium	Large
Handley Page Hermes	39,000				Medium	Large
Embraer 175	37,500	32.8	2244	1304	Medium	Large
Bombardier CRJ900	36,500	33.345	1778	1596	Medium	Large
Embraer 170^[22]	36,000	32.8	1644	1274	Medium	Large
Bombardier CRJ700	33,000	30.39	1564	1478	Medium	Large
Douglas DC-4	33,000				Medium	Large
Vickers Viscount 800	30,400				Medium	Large
Bombardier Q400	28,000	28.01	1219	1295	Medium	Large
Bombardier CRJ200	23,000	21.319	1918	1479	Medium	Large
ATR 72-600	22,800	22.35	1333	914	Medium	Large
Saab 2000	22,800	21.5	1300		Medium	Large
Embraer ERJ 145	22,000	19.3	2270	1380	Medium	Large
ATR 42-500	18,600	18.3	1165	1126	Medium	Small
Saab 340	13,150	12.930	1300	1030	Medium	Small
Embraer 120 Brasilia	11,500	11.25	1560	1380	Medium	Small
BAe Jetstream 41	10,890	10.570	1493	826	Medium	Small
Learjet 75	9,752	8.709	1353	811	Medium	Small
Pilatus PC-24	8,300	7.665	893	724	Medium	Small
Embraer Phenom 300	8,150	7.65	956	677	Medium	Small
Beechcraft 1900D	7,765	7.605	1036	853	Medium	Small
Cessna Citation CJ4	7,761	7.103	1039	896	Medium	Small
de Havilland Hercules	7,000				Medium	Small
Embraer Phenom 100	4,800	4.43	975	741	Light	Small

Problem 02:

Aim:

Airspeed is the vector difference between the ground speed and the wind speed. On a perfectly still day, the airspeed is equal to the ground speed. But if the wind is blowing in the same direction that the aircraft is moving, the airspeed will be less than the ground speed.

Air speed vs Ground Speed:

True airspeed is simply the speed at which an aircraft is moving relative to the air it is flying in. As such, it’s also the speed at which the air is flowing around the aircraft’s wings.
Ground speed, on the other hand, is the aircraft’s speed relative to the ground. One thing that should be noted here is that it’s it's horizontal rather than vertical speed – an aircraft climbing completely vertically would have a ground speed of zero.
In other words, while airspeed is what determines whether there is enough airflow around an aircraft to make it fly, ground speed is what determines how fast an aircraft will get to its destination.

Wind's Effect on Ground Speed:

The relationship between airspeed and ground speed is fairly simple. Ground speed is simply the sum of airspeed and wind speed. If the aircraft is flying in the same direction as the wind is blowing, the aircraft experiences tailwind, and its ground speed is higher than its airspeed. On the other hand, if the wind is blowing against the direction the aircraft is traveling in, the aircraft experiences a headwind, and its ground speed is lower than its airspeed.

Problem 03:

Aim:

Explain why is it not recommended to use aircraft engine power to move it on the ground at Airport.

Engine Thrust Hazards in the Airport Environment

Boeing commercial airplanes are equipped with engines rated from 18,000 to nearly 100,000 lb of thrust. Such thrust levels provide for safe takeoff, flight, and landing over a wide range of temperatures, altitudes, gross weights, and payload conditions. However, the exhaust wake from these engines can pose hazards in commercial airport environments. Operators and airport authorities must carefully consider these hazards and the resulting potential for injury to people and damage to or caused by baggage carts, service vehicles, airport infrastructure, and other airplanes.

Power hazards area:

When modern jet engines are operated at rated thrust levels, the exhaust wake can exceed 375 mi/h (325 kn or 603 km/h) immediately aft of the engine exhaust nozzle. This exhaust flow field extends aft in a rapidly expanding cone, with portions of the flow field contacting and extending aft along the pavement surface (fig. 1). Exhaust velocity components are attenuated with increasing distance from the engine exhaust nozzle. However, an airflow of 300 mi/h (260 kn or 483 km/h) can still be present at the empennage, and significant people and equipment hazards will persist hundreds of feet beyond this area. At full power, the exhaust wake speed can typically be 150 mi/h (130 kn or 240 km/h) at 200 ft (61 m) beyond the airplane and 50 to 100 mi/h (43 to 88 kn or 80 to 161 km/h) well beyond this point.

Maintainance:

High engine thrust during maintenance activity can cause considerable damage to airplanes and other elements in the airport environment. An example of this problem occurred after an airplane arrived at its final destination with a log entry indicating the flight crew had experienced anomalous engine operation.

Problem 04:

Aim:

Explain - How an aircraft is pushed to runway when its ready to take off

Aircraft is pushed to runway:

Airplanes have engines, and they can use them to move forward along the ground. So they push themselves to the runway. It is true that most of the time, a small vehicle is needed to push the larger commercial airplanes backwards away from the terminal building, because even if a plane can reverse it’s thrust, it’s not always safe to hit the buildings with that reverse thrust. So the little trucks push the bigger planes back away from the buildings, but after that, the planes can apply a small amount of engine power to roll forward just as all airplanes can.Aircraft push themselves to the runway.

Steps for the aircraft to takeoff:

The pilot parks the aircraft in exactly the right place. Usually with the help of an automatic system, but occasionally guided by a marshaller waving two paddles or wands. Dozens of handling personnel are already standing by to perform a whole range of tasks simultaneously.
As soon as the aircraft is stationary and the engines are switched off, the first priority is to disembark the passengers as quickly as possible. The apron handler places chocks in front of the wheels and connects the ground power. Meanwhile, the passenger bridge manoeuvres up to the door and a belt loader rolls up to the cargo hold. Luggage is unloaded and transferred to the terminal on baggage carts.
Refuelling begins, usually from a hydrant at the stand. A hose is attached to this from a special vehicle called a dispenser, with the other side connected to the fuel tank in the wing.
Now it is time to service the aircraft. The caterer loads new meals and takes away the food waste and used cutlery and crockery. Other activities include draining the lavatories, replacing the headrest covers, removing rubbish and distributing fresh blankets and in-flight magazine.
A specialist team – or sometimes the crew themselves – cleans the cabin so that the new passengers board a pristine aircraft.
Meanwhile, specialists from the airline conduct a technical check to make sure that the engines, wings, control surfaces, landing gear, instruments, doors and other equipment are in full working order.
The aircraft is now ready for baggage to be loaded for the next flight. This is a quick process, on average taking only 10-15 minutes. A little later the passengers start boarding. As soon as they are all in their seats, the door is closed and the pilot informs air-traffic control that the flight is ready for departure.
The apron handler removes the chocks. A so-called pushback truck reverses the aircraft into taxiing position, pushing it with a towbar attached to the nose-wheel strut. Or, in the most modern versions, by actually lifting the wheel. That speeds up coupling and decoupling.
The aircraft taxis to the runway to depart at the agreed time.
The pilot waits for permission to take off from air-traffic control. This is possible once the departure route is clear. As soon as the go-ahead is received, the plane takes to the air at full power.

Problem 05:

Aim:

To learn about take off power, tyre design, rolling resistance, tyre pressure, brake forces when landing.

Aircraft Take Off Power:

The amount of power that an engine is allowed to produce for a limited period of time for takeoff. The use of takeoff power is usually limited to 5 min for reciprocating engines and up to 2½ min for gas turbine engines. This may not always be the case. Specifically, with respect to reciprocating engines, it is the brake horsepower developed under standard, sea-level conditions and under the maximum conditions of the crankshaft rotational speed and the engine manifold pressure approved for the normal take-off. It is limited in continuous use to the period of time shown in the approved engine specifications. With respect to gas turbine engines, it is the thrust developed under static conditions at a specified altitude and atmospheric conditions of the rotor shaft rotational speed and gas temperature approved for the normal takeoff. It is limited in continuous use to the period of time shown in the approved engine specifications.

In the physics realm PowerPower = Mass x Acceleration x distance/time

To many it means "how much throttle" , which is how much fuel/time.

"Throttle" x prop efficiency = ThrustThrust

This gives you a unit of Force that can be directly compared to glide data as follows:

Potential energy Mass x Gravity x altitude loss = ThrustThrust x horizontal distance flown

This rearranged to ThrustThrust = Mass x Gravity x altitude loss/horizontal distance flown

ThrustThrust = force required for straight and level flight, expressed in "pounds or Newtons"

So if your plane weighs 10 lb and glides 5:1, you need 2 lb of thrust for straight and level flight.

One would at least double, or even triple this for "takeoff power", depending on your performance preferences. Sufficient "takeoff power" will give a safe climb rate to avoid difficulties with downdrafts.

For example: my plane glides 5:1 at 60 mph or around 5000 feet/minute and loses 1000 feet/minute. At 10 lbs it was calculated to need 2 lbs of thrust for straight and level flight.

How much more thrust do we need to climb 500 feet per/minute. Again, the glide data provides a very good estimate, 2 lbs x 500 fpm/1000 fpm = 1 lb additional or 3 lbs total at 60 mph. Higher speeds with more drag, or lower speeds "behind the power curve" will require more than 3 lbs of thrust.

Most takeoffs use "derated" thrust to save engine wear. For each takeoff, performance is calculated, the necessary power setting is determined and the thrust setting is made. Usually this is below the maximum available level and is known as a derated thrust takeoff.

Part B

Problem 06:

Aim:

To calculate the force and power required to push / pull an aircraft by a towing vehicle.

Given:

Let us Assume:

Weight of the Aircraft (Boeing 747-8) = 447,700kg

Rolling Resistance Coefficient of an aircraft tire = 0.004

Wight of the Tugs Tractor Rolling Resistance = 50000kg

Coefficient of Towing Vehicle Then, = 0.0035

Rolling Resistance Force of Tugs Tractor =FRR = CRRx weight = 0035*50,000*9.81 =1,716.75 N

Rolling Resistance Force of aircraft =FRR = CRR X weight =004*50,000*9.81 =17,567.748 N

Total Rolling Resistance Force = Rolling Resistance Force of aircraft + Tugs Tractor = 17.567+ 1.71675 Total Rolling Resistance Force = 19.28 KN

The Aerodynamic Drag is given by,

rho Density of Air Medium

A = Frontal Area Of the Vehicle which strike the Air

V = Velocity with the vehicle moves

cd= Coefficient of Dragwhich varies diferent shapes of the frontala

Calculation:

Let us assume

The Velocity of the Aircraft while Towing = 25 KMPH =6.944 m/s

Density of Air medium = 125 kg/m3

The Frontal area of the Aircraft = 20 m2

The Coefficient of Drag of the Aircraft = 0.025

The Coefficient of Drag of the Tugs tractor = 1.15

Air drag force = 0.5*rho*A*V^2*Cd

The Air Drag Force of the Aircraft = 0.5*1.25*20*(6.944^2)*0.25 =15.07 N

The Air Drag Force of the Tugs Tractor =0.5*1.25*1.8*(6.944^2)*1.15 = 62.38 N

Total Aerodynamic Drag Force = Air Drag Force of the Aircraft + Air Drag Force of the Tugs Tractor =15.07 N +62.38 N

Total Aerodynamic Drag Force 77.45N

Therefore the total force that the motor needs to overcome = Total Rolling Resistance Force + Total Aerodynamic Drag Force =19.28 + 0.07745 (KN) =19.362 KN

Thus Total Force that the Motor needs to overcome in order to push/pull the Aircraft = 19.362 KN

The Power Required:

The power required by the motor is given by the velocity with which the towing operation takes place.

The averago spood of push/pull = 25 kmph = 6.9444 m/s

Power roquired by the motor = Total Force*Velocity = 19.362*6.9444

Power Required by The Motor = 134 Kw

Aim:

To develop the model for the calculated force and power using Simulink.

Simulink model: